EP Equipment EPT20-15ETL Manuals

Manuals and User Guides for EP Equipment EPT20-15ETL. We have 3 EP Equipment EPT20-15ETL manuals available for free PDF download: Service Manual, Operation Manual

EP Equipment EPT20-15ETL Service Manual (128 pages)

Electric Pallet Truck

Brand: EP Equipment | Category: Trucks | Size: 3 MB

Table of Contents
5
1 Information & Specifications

12
- After-Sales Service Platform
  14
- Introduction
  15
- Common Tools
  16
- General Tightening Torques
  17
2 Maintenance

20
- Overview
  22
- Maintenance
  23
  - Cleaning
    23
  - Inspection
    23
  - Lubrication
    27
3 Structure & Functions

30
- Structure & Functions
  32
  - Travel Switch
    32
  - Lifting/Lowering Switch
    32
  - Emergency Reverse Switch
    32
  - Horn Switch
    32
  - Emergency Stop Switch
    33
  - Key Switch
    33
  - Charge Gauge
    33
  - LED Charging Indicator
    33
  - Buzzer
    34
  - Fuse
    34
  - Controller
    34
  - Charger
    34
  - Lifting Limit Switch
    35
  - Interlock Switch
    35
  - Pump Motor
    35
  - Gear Pump
    35
  - Pump Contactor
    36
  - Solenoid Valve
    36
4 Chassis System

38
- Load Wheel
  40
  - Removal and Installation
    40
  - Faults and Causes
    41
- Cover
  41
  - Removal and Installation
    41
- Lifting Mechanism
  42
  - Fork Inspection
    42
  - Connecting Rod Adjustment
    42
  - Removal and Installation
    43
5 Drive System

44
- Drive Assembly
  47
  - Removal and Installation
    47
- Electromagnetic Brakes
  47
  - Removal and Installation
    48
  - Faults and Causes
    48
  - Checking and Testing
    49
  - Control Circuit Troubleshooting
    50
- Drive Wheel
  51
  - Removal and Installation
    51
  - Faults and Causes
    51
- Drive Motor
  52
  - Removal and Installation
    52
  - Faults and Causes
    52
  - Checking and Testing
    53
- Gearbox
  54
  - Removal and Installation
    54
  - Faults and Causes
    54
6 Operating System

56
- Control Lever
  58
- Button Switch
  58
  - Removal and Installation
    58
  - Faults and Causes
    59
  - Checking and Testing
    59
  - Control Circuit Troubleshooting
    60
- Travel Switch
  62
  - Removal and Installation
    62
  - Faults and Causes
    62
  - Checking and Testing
    62
  - Control Circuit Troubleshooting
    63
7 Hydraulic System

64
- Overview
  66
  - Hydraulic Schematic Diagram
    67
- Pump and Motor Assembly
  68
  - Removal and Installation
    68
  - Component
    69
- Pump Motor
  69
  - Removal and Installation
    69
  - Faults and Causes
    70
  - Checking and Testing
    70
- Pump Contactor
  71
  - Faults and Causes
    71
  - Checking and Testing
    72
  - Control Circuit Troubleshooting
    72
- Solenoid Valve
  73
  - Faults and Causes
    73
  - Checking and Testing
    73
  - Control Circuit Troubleshooting
    74
- Reach Cylinder
  75
- Hydraulic Troubleshooting
  79
- Hydraulic Symbol
  80
8 Electrical System

82
- Controller
  84
  - Removal and Installation
    84
  - Controller Interface Function
    84
- Fuse
  86
  - Location of Fuses
    86
  - Checking and Testing
    87
- Key Switch
  88
  - Removal and Installation
    88
  - Faults and Causes
    88
  - Checking and Testing
    88
  - Control Circuit Troubleshooting
    88
- Charge Gauge
  89
  - Removal and Installation
    89
  - Faults and Causes
    89
  - Checking and Testing
    89
  - Control Circuit Troubleshooting
    89
- LED Charging Indicator
  90
  - Removal and Installation
    90
  - Faults and Causes
    90
  - Checking and Testing
    90
  - Control Circuit Troubleshooting
    90
- Lifting Limit Switch
  91
  - Removal and Installation
    91
  - Faults and Causes
    91
  - Checking and Testing
    91
  - Control Circuit Troubleshooting
    91
- Interlock Switch
  92
  - Removal and Installation
    92
  - Faults and Causes
    92
  - Checking and Testing
    92
  - Control Circuit Troubleshooting
    92
- Speed Mode Switch (Optional)
  93
  - Removal and Installation
    93
  - Connection Mode
    93
  - Faults and Causes
    93
  - Checking and Testing
    93
  - Control Circuit Troubleshooting
    94
- Handheld Unit (Optional)
  95
  - Handheld Unit Connection
    95
  - Handheld Unit Main Menu
    95
  - Parameter Settings
    96
  - TESTER Menu
    98
- Controller Error Message
  99
  - Traction Controller
    99
- Electrical Schematic Diagrams
  102
- Cable Wiring Diagrams
  105
- Wiring Harness and Connectors
  106
9 Troubleshooting

108
- Preparation before Troubleshooting
  110
  - Check the Voltage of Battery
    110
- Troubleshooting Solutions of Common Faults
  111
- Appendix
  
  114
B Service Manual - Battery

116
B1 Lead-Acid Battery

118
- B1-1 Safety and Warnings
  118
- B1-2 Use of Battery
  118
  - B1-2.1 Pre-Use Checks
    118
  - B1-2.2 Discharging
    118
  - B1-2.3 Charging
    119
  - B1-2.4 Temperature
    119
- B1-3 Maintenance & Care
  119
  - B1-3.1 Daily Maintenance
    119
  - B1-3.2 Weekly Maintenance
    119
  - B1-3.3 Monthly Maintenance
    120
  - B1-3.4 Care
    120
- B1-4 Storage
  121
- B1-5 Troubleshooting
  121
B2 Maintenance-Free Battery

124
- B2-1 Safety and Warnings
  124
- B2-2 Use of Battery
  124
  - B2-2.1 Pre-Use Checks
    124
  - B2-2.2 Discharging
    124
  - B2-2.3 Charging
    125
- B2-3 Maintenance & Care
  125
C Schedule

126

EP Equipment EPT20-15ETL Operation Manual (59 pages)

Brand: EP Equipment | Category: Forklifts | Size: 3 MB

Table of Contents
5
A Application
6
B Truck Description
8
Application
8
Control Handle
9
Key
9
Battery Discharge Indicator
9
Emergency Reverse Button
15
Identification Points and Data Plates
15
Standard Version Specifications
19
1.4.2 Dimensions
21
C Safety
26
Before Operation
26
Operating Position
26
Travel
27
Battery Safety
28
EMC-Electromagnetic Compatibility
28
D Transport and Commissioning
29
Truck Transport
29
Using the Truck for the First Time
30
Break-In Period Precautions
30
E Operation
31
Safety Regulations for the Operation of Pallet Trucks
31
Operate and Run the Truck
31
Turning the Truck on and off
31
Driving, Steering, Braking
32
Loading
33
Raising and Lowering the Forks
35
Parking the Truck Securely
36
Using the Truck on a Slope
36
Hoisting the Truck(See 1.3 Dentification Points and Data Plates)
37
Operator Daily Checklist
40
F Battery Maintenance & Charging
42
Safety Regulations for Handling Acid Batteries
42
Battery Type & Dimension
42
Charging the Battery
43
Battery Removal and Installation
44
Battery Maintenance
49
Battery Disposal
49
G Pallet Truck Maintenance
50
Operational Safety and Environmental Protection
50
Maintenance Safety Regulations
50
Servicing and Inspection
51
1.3.1Maintenance Checklist
52
1.3.2 Lubrication Points
53
Maintenance Instructions
55
Decommissioning the Industrial Truck
57
Prior to Decommissioning
57
Restoring the Truck to Operation after Decommissioning
57
Safety Checks to be Performed at Regular Intervals and Following any Unusual Incidents G9
58
Final Decommissioning, Disposal
58
Tire Replacement
58
H Troubleshooting
59

EP Equipment EPT20-15ETL Operation Manual (64 pages)

Brand: EP Equipment | Category: Forklifts | Size: 8 MB

Table of Contents
7
A Identification Points and Data Plates
8
B Operation
12
Utilization Safety Specification
12
Standards
13
Conditions for Application
14
Stability
14
Display and Manipulation
15
Control Handle
15
Key Switch
16
Display Instrument
16
Truck Use and Operation
18
Preparation for Use
18
Comissioning
19
Truck Starting
20
Runing, Swerving and Braking
22
Parking the Truck Securely
28
Drive Directions
29
Loading
30
Using the Truck on a Slope
31
Operating the Truck Without Its Own Drive System
32
Transporting the Truck
33
Control Handle Installation
34
C Battery Use and Maintenance
37
Safety and Warning
37
Safety Regulations for Handling Acid Batteries
37
Battery Charging
39
Precautions
39
Charging the Battery
39
Battery Charging LED Light
39
Battery Removal and Installation
42
D Maintenance
48
Truck Maintenance
48
Maintenance Table
49
E Technical Data
54

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More EP Equipment Manuals

EP Equipment EPT20-15ETL Manuals

EP Equipment EPT20-15ETL Service Manual (128 pages)

Table of Contents

1 Information & Specifications

2 Maintenance

3 Structure & Functions

4 Chassis System

5 Drive System

6 Operating System

7 Hydraulic System

8 Electrical System

9 Troubleshooting

Appendix

B Service Manual - Battery

B1 Lead-Acid Battery

B2 Maintenance-Free Battery

C Schedule

EP Equipment EPT20-15ETL Operation Manual (59 pages)

Table of Contents

EP Equipment EPT20-15ETL Operation Manual (64 pages)

Table of Contents

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