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Emerson MicroCEM manual available for free PDF download: Instruction Manual
Emerson MicroCEM Instruction Manual (98 pages)
Continuous Emissions Monitor
Brand:
Emerson
| Category:
Monitor
| Size: 2.54 MB
Table of Contents
Table of Contents
3
Preface
9
Definitions
9
Intended Use Statement
10
Safety Summary
10
General Precautions for Handling and Storing High Pressure Gas Cylinders
13
Documentation
14
Compliances
14
Description and Specifications
15
Overview
15
Typical Applications
15
Theory of Operation
15
Chemiluminescense no
15
Non-Dispersive Infrared (NDIR) CO
15
Paramagnetic O
16
C. Paramagnetic O 2
16
Detector Methodologies
16
Non-Dispersive Infrared (NDIR)
16
Figure 1-1. Absorption Bands of Sample Gas and Transmittance of Interference Filters
17
Figure 1-2. Opto-Pneumatic Gas Detector
18
Figure 1-3. Overall NDIR Method
19
Paramagnetic Oxygen Method
20
Figure 1-4. Paramagnetic Oxygen Analysis
20
Electrochemical Oxygen Method
21
Figure 1-5. Reaction of Galvanic Cell
21
Figure 1-6. Electrochemical Oxygen Sensor
22
Central Processing Unit
23
Embedded Enhanced Bios
23
Specifications
23
Figure 1-7. CPU
23
Analog/Digital I/O Board
24
Automatic Calibration
24
Analog Inputs
24
Figure 1-8. ADIO Board
24
Programmable Input Ranges
25
Enhanced Trigger and Sampling Control Signals
25
Analog Outputs
25
FIFO and 16-Bit Bus Interface
25
Figure 1-9. ADIO Block Diagram
26
Specifications
27
PCMCIA Adapter
28
Features
28
Software
28
Figure 1-10. PCMCIA Interface
28
Modem
29
Features
29
Figure 1-11. Modem
29
Flash Drive
30
Specifications
30
Figure 1-12. 128MB Flash Drive
30
Pocket PC
32
Specifications
32
Figure 1-13. Pocket PC
32
Wireless LAN Adapter
33
Specifications
33
Figure 1-14. Wireless LAN Adapter
33
500 Watts Power Supply
34
Features
34
Figure 1-15. 500 Watts Power Supply
34
Microcem Specifications
35
Analyzer
35
Probe/Sample Handling
36
Installation
37
Overview
37
Limitations
37
Mounting Options
37
Location
37
Figure 2-1. Microcem Outline and Mounting Dimensions
38
Gases
39
Connection
39
Conditioning
39
Figure 2-2. Microcem Gas Connections
40
Figure 2-3. Microcem Flow Diagram
40
Figure 2-4. Microcem Installation and Test Setup Configuration
41
Electrical Connections
42
Figure 2-5. Microcem Electrical Connections
42
Figure 2-6. Microcem Wiring Diagram
43
AC Power
44
Circular Connector Assembly Instructions
44
Interface Connections
47
Table 2-1. Interface Connections
47
Table 2-2. AC Power Connection Terminal Assignments
47
Table 2-3. Analog Output Terminal Assignments
47
Table 2-4. Digital Output Terminal Assignments
48
Table 2-5. RS-232 Interface Terminal Assignments
49
Table 2-6. RS-485 Terminal Assignments
49
Table 2-7. LAN Interface Terminal Assignments
49
Table 2-8. Phone Line (Modem) Terminal Assignments
49
Analytical Leak Check
50
Flow Indicator Method
50
Figure 2-7. Leak Test Flow Method
50
Manometer Method
51
Figure 2-8. Leak Test Manometer Method
51
Operation
53
Startup Procedure
53
Pocket PC User Interface
53
Connecting Pocket PC to Microcem
53
Figure 3-1. Pocket PC
53
Figure 3-2. Microcem Front Panel
54
Main Display
55
Figure 3-3. Microcem Pocket PC Display (Main Display Shown)
55
Table 3-1. Status Values
55
Microcem Menu
56
Microcem Alarms
56
Figure 3-4. Microcem Menu
56
Figure 3-5. Pocket PC Alarms Screen
56
Table 3-2. Alarm Summary
57
Microcem Login
58
Microcem Login-Current User Indication
58
Figure 3-6. Microcem Login
58
Figure 3-7. Current User Indication
58
Microcem Settings
59
Range
59
Figure 3-8. Range Settings
59
Auto Calibration
60
Auto Calibration Time and Frequency
60
Figure 3-9. Auto Calibration Settings
60
Figure 3-10. Auto Calibration Time and Frequency
60
Manual Calibration
61
Figure 3-11. Manual Calibration
61
Figure 3-12. Manual Calibration Results
61
Limits
62
Calibration Gas
62
Figure 3-13. Limit Settings
62
Figure 3-14. Calibration Gas Settings
62
Maintenance Mode
63
Figure 3-15. Maintenance Mode Settings
63
Microcem Factory Settings
64
Table 3-3. Factory Settings - Calibration
65
Table 3-4. Factory Settings - General
66
PID Control Loop Factory Settings
67
Table 3-5. PID Settings - Section Names
67
Table 3-6. PID Settings - Sections Descriptions
68
Microcem Administration
69
User Settings
69
Auto Logoff
69
Figure 3-16. User Settings
69
Figure 3-17. Auto Logoff
69
Microcem Data Logs
70
Maximum Log File Size
70
Maximum Number of Log Files
70
Log File Name Format
70
Measurement Log File Format
70
Table 3-7. Measurement Log File Format
70
Calibration Log File Format
71
Table 3-8. Calibration Log File Format
71
Table 3-9. Alarm Log File Format
72
Table 3-10. Average Period Selection
73
Figure 3-18. View Data Logs
73
View Data Logs
73
Figure 3-19. View Data Logs Table
74
Viewing Microcem Data with a Web Browser
75
Real-Time Page
75
Figure 3-20. Real-Time Web Page
75
Emissions Page
76
Figure 3-21. Emissions Selection
76
Figure 3-22. Emissions Table
76
Figure 3-23. Calibration Table
77
Download Page
78
Figure 3-24. Download Web Page
78
Figure 3-25. New Web Query
79
Viewing Microcem Data with MS Excel
79
Figure 3-26. Auto Calibration
80
Software
81
Overview
81
Microcem User Interface Software
81
Microcem Web Server Software
81
Figure 4-1. Microcem Software Block Diagram
81
Software Development Management
82
Maintenance and Service
83
Overview
83
Figure 5-1. Microcem Component Location
84
Figure 5-2. Converter Assembly
85
Converter
85
Figure 5-3. Personality Modules and Backplane
86
Ozone Generator
86
Personality Modules
86
Chemiluminescense Detector Assembly
87
Reaction Chamber
87
Photodiode
87
Figure 5-4. Chemiluminescense Detector Assembly
88
Figure 5-5. Chemiluminescense Detector Assembly – Exploded View
89
Troubleshooting
91
Troubleshooting Leaks
91
Pocket PC Connection Failure
91
Trouble LED
91
Replacement Parts
93
Return of Material
95
Customer Service
95
Training
95
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