Emerson Branson GSX-E1 V2 Manuals

Manuals and User Guides for Emerson Branson GSX-E1 V2. We have 3 Emerson Branson GSX-E1 V2 manuals available for free PDF download: Instruction Manual, Quick Start Manual, Quick Start User Manual

Emerson Branson GSX-E1 V2 Instruction Manual (240 pages)

Ultrasonic Welder

Brand: Emerson | Category: Welding System | Size: 9 MB

Table of Contents
5
Chapter 1:Safety

15
Chapter 2:Introduction

27
- Branson GSX-E1 Welding System
  28
- Figure 2.1 GSX-E1 System
  28
- Principle of Operation
  29
- Figure 2.2 How Does Ultrasonic Welding Work
  29
- System Components
  30
- Figure 2.3 Power Supply
  30
- Figure 2.4 Auxiliary Box
  31
- Figure 2.5 Touchscreen HMI
  31
- Figure 2.6 Start Switches
  32
- Figure 2.7 Elevation Hand Crank
  32
- Figure 2.8 LED Lamp
  33
- Figure 2.9 Emergency Stop
  33
- Glossary of Terms
  34
- Table 2.1 Glossary of Terms
  39
- 3:Technical Specifications
  46
- Table 3.1 Environmental Specifications
  46
- Table 3.2 Input Current
  47
- Table 3.3 Continuous Duty Maximum Power - Power Supply
  47
- Table 3.4 Force Vs Time Recommendations
  48
- Physical Description
  49
- Table 3.5 Dimensions and Weights of GSX-E1 System
  49
- Figure 3.1 Front Side
  50
- Figure 3.2 Left Side
  51
- Figure 3.3 Right Side
  52
- Figure 3.4 Back Side
  53
- Figure 3.5 Base
  54
Chapter 4:Installation And Setup

55
Chapter 5:Operation

99
- GSX-E1 System Power on and Login
  100
- Screen Layout
  101
- Figure 5.1 Screen Layout
  101
- Date & Time
  102
- Table 5.1 Date & Time
  102
- Setting up an Application
  103
- Table 5.2 Setting up an Application
  103
- Main Menu & Action Center
  106
- Figure 5.2 Main Menu
  106
- Figure 5.3 Action Center
  107
- Dashboard
  108
- Figure 5.4 Dashboard Screen
  108
- Figure 5.5 Active Recipe Actions Menu
  109
- Figure 5.6 Weld Results Actions Menu
  110
- Figure 5.7 Alarm Log Actions Menu
  111
- Recipes
  112
- Figure 5.8 Recipes Screen
  112
- Figure 5.9 Active Recipe Actions Menu
  113
- Figure 5.10 New Recipe
  114
- Figure 5.11 Pretrigger
  116
- Table 5.3 Parameters A-Z
  116
- Figure 5.12 Afterburst
  117
- Table 5.4 Parameters A-Z
  117
- Figure 5.13 Parameters A-Z
  118
- Table 5.5 Parameters A-Z
  118
- Figure 5.14 Limits - Setup
  120
- Figure 5.15 Limits - Control
  121
- Figure 5.16 Limits - Suspect & Reject
  122
- Figure 5.17 Stack Recipe
  123
- Table 5.6 Stack Recipe
  123
- Figure 5.18 Production Setup
  124
- Figure 5.19 Batch Setup
  125
- Production
  126
- Figure 5.20 Production Screen
  126
- Analytics
  127
- Figure 5.21 Analytics
  127
- Figure 5.22 Alarms
  128
- System
  129
- Figure 5.23 System
  129
- Figure 5.24 General
  130
- Table 5.7 Configuration Options
  130
- Figure 5.25 User Management
  132
- Figure 5.26 Add User
  133
- Figure 5.27 Power Supply I/O
  134
- Table 5.8 GSX Power Supply I/O Descriptions - Inputs
  135
- Table 5.9 GSX Power Supply I/O Descriptions - Outputs
  135
- Figure 5.28 Actuator I/O
  136
- Table 5.10 GSX Actuator I/O Descriptions - Inputs
  136
- Table 5.11 GSX Actuator I/O Descriptions - Outputs
  136
- Table 5.12 Operators Authority Options
  137
- Figure 5.29 User Authority
  138
- Figure 5.30 Global User Settings
  139
- Figure 5.31 Change Password
  140
- Figure 5.32 Alarm Management
  141
- Figure 5.33 Tooling
  142
- Table 5.13 Generate Report
  144
- Figure 5.34 Security
  148
- Figure 5.35 Ethernet Port
  148
- Figure 5.36 Machine Details
  149
- Table 5.15 Software Upgrade Instructions
  150
- Figure 5.37 Event Log
  156
- Figure 5.38 Event Log - more Info
  156
- Actuator Setup
  157
- Figure 5.39 Actuator Setup
  157
- Figure 5.40 Advanced Feature
  158
- Scan/Seek/Test
  159
- Figure 5.41 Scan
  159
- Figure 5.42 Seek
  160
- Figure 5.43 Ultrasonic Test
  161
- Optional Dynamic Weld Mode
  162
- Figure 5.44 Dynamic Weld Mode
  162
- General Maintenance Considerations
  164
- Periodically Clean the Equipment
  165
- Electromechanical Actuator Assembly Maintenance
  166
- Figure 6.1 Nozzle
  167
- Figure 6.2 Grease Gun
  167
- Figure 6.3 Grease
  167
- Figure 6.4 Roller Screw
  168
- Table 6.1 Roller Screw
  168
- Table 6.2 Greasing Procedure
  169
- Recondition the Stack (Converter, Booster and Horn)
  170
- Table 6.3 Stack Reconditioning Procedure
  170
- Table 6.4 Stack Torque Values
  171
- Accessories & Spare Parts
  172
- Table 6.5 GSX Systems
  172
- Table 6.6 Converters
  172
- Table 6.7 Boosters - 20 Khz
  173
- Table 6.8 Boosters - 30 Khz
  173
- Table 6.9 Boosters - 40 Khz
  174
- Table 6.10 Spare Parts
  175
- Table 6.11 GSX-E1 System Options
  176
Chapter 7:Support

177
Appendix A:alarms

183
- Alarm Categories
  184
- Figure A.1 Alarm
  184
- Table A.1 no Cycle
  185
- No Cycle Alarms
  185
- Table A.2 Hardware Failure
  186
- Hardware Failure Alarms
  186
- Table A.3 Cycle Modified
  188
- Cycle Modified Alarms
  188
- Table A.4 Suspect
  189
- Suspect Alarms
  189
- Table A.5 Reject
  190
- Reject Alarms
  190
- Table A.6 Warnings
  191
- Warning Alarms
  191
- Table A.7 Weld Overloads
  192
- Table A.8 Energy Brake Overloads
  192
- Table A.9 Afterburst Overloads
  192
- Table A.10 Post-Weld Seek Overloads
  192
- Overload Alarms
  192
- Table A.11 Test Overloads
  193
- Table A.12 Pretrigger Overloads
  193
- Table A.13 Seek Overloads
  193
- Table A.14 Pre-Weld Seek Overloads
  193
- No Cycle Overload Alarms
  193
- Table A.15 en Faults
  194
- EN Faults Alarms
  194
Appendix B:timing Diagrams

195
Appendix C:system Automation

203
- GSX-E1 System Automation Quick Start Guide
  204
Appendix D:web Services

205
- Overview
  206
- Figure D.1 Ethernet Port
  206
- Enable Web Service Communication
  207
- Figure D.2 Web Service Communication Toggle
  207
- Authentication Key
  208
- Table D.1 Authentication Key
  208
- Command List
  210
- Table D.2 Command List
  210
- Table D.3 Recipe Parameter ID
  214
- Table D.6 Amplitude Step at
  214
- Table D.9 Force Step Value (1-10)
  216
- Table D.4 Weld Mode
  218
- Table D.5 Mode Value
  218
- Table D.7 Amplitude Step Value (1-10)
  218
- Table D.8 Force Step at
  219
- Table D.10 Parameter ID and Values
  220
- Figure D.3 Weld Results ID
  223
- Table D.11 Weld Mode
  224
- Table D.12 Recipe Status
  224
- Table D.13 Parameter ID
  226
- HTTPS Support
  228
- Table D.14 Server Error Responses
  228
Appendix E:frequently Asked Questions

231
- Frequently Asked Questions
  232
Appendix E:frequently Asked Questions

232
- Figure E.1 Power Button
  232
- Figure E.2 Machine Details
  232
- Figure E.3 Screen Layout
  235
- Figure E.4 Alarm
  236
- Figure E.5 USB Ports
  237
- Table E.1 USB Ports
  237
- Figure E.6 Barcode Scanner, 1D Linear Barcode & 2D Barcode Example
  238
- Figure E.7 Power Supply - USB Port
  238
- Table E.2 Power Supply - USB Port
  238

Emerson Branson GSX-E1 V2 Quick Start Manual (54 pages)

Brand: Emerson | Category: Industrial Equipment | Size: 4 MB

Table of Contents
5
Configuration Options
6
All-In-One Automation Assembly
7
Column & Hub Mount (Non-Assembled)
8
No Mount (Non-Assembled)
9
Actuator, Power Supply, Auxiliary Box Configurations
10
Start Switch and E-Stop Connections
24
Actuator I/O Specifications
26
Power Supply I/O Specifications
28
GSX Default I/O Configurations
30
I/O Descriptions
32
Enclosure Mounting Considerations
36
Column
38
Actuator
40
Power Supply
42
Auxiliary Box
45
HMI Monitor
48

Emerson Branson GSX-E1 V2 Quick Start User Manual (2 pages)

Brand: Emerson | Category: Welding System | Size: 7 MB

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Emerson Branson GSX-E1 V2 Manuals

Emerson Branson GSX-E1 V2 Instruction Manual (240 pages)

Table of Contents

Chapter 1:Safety

Chapter 2:Introduction

Chapter 4:Installation And Setup

Chapter 5:Operation

Chapter 7:Support

Appendix A:alarms

Appendix B:timing Diagrams

Appendix C:system Automation

Appendix D:web Services

Appendix E:frequently Asked Questions

Appendix E:frequently Asked Questions

Emerson Branson GSX-E1 V2 Quick Start Manual (54 pages)

Table of Contents

Emerson Branson GSX-E1 V2 Quick Start User Manual (2 pages)

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