Emerson 101-132-2079 Manuals

Manuals and User Guides for Emerson 101-132-2079. We have 1 Emerson 101-132-2079 manual available for free PDF download: Operating Manual

Emerson 101-132-2079 Operating Manual (162 pages)

Brand: Emerson | Category: Power Supply | Size: 14 MB

Manual Change Information
2
Copyright and Trademark Notice
2
Table of Contents
5
Chapter 1: Safety and Support
11
Safety Requirements and Warnings
12
Symbols Found on the Product
14
Figure 1.1 Safety-Related Labels Found on the DCX RM S Power Supply
14
Figure 1.2 Safety-Related Labels Found on the DCX RM S Power Supply
15
General Precautions
16
Intended Use of the System
17
Setting up the Workplace
17
Regulatory Compliance
17
How to Contact Branson
18
Table 1.1 Authorized Service Center (North America)
18
Table 1.2 Authorized Service Centers (South America)
18
Table 1.3 Authorized Service Centers (Asia)
19
Table 1.4 Authorized Service Centers (Europe)
21
Chapter 2: Introduction
23
Models Covered
24
Table 2.1 Models Covered in this Manual
24
Figure 2.1 the DCX RM S Power Supply
25
Compatibility with Other Branson Products
26
Table 2.2 Power Supply Compatibility with Branson Converters
26
Features
27
Table 2.3 Control Features
27
The Power Supply
27
Controls and Indicators
30
Figure 2.2 DCX RM S Power Supply Front Panel Controls and Indicators
30
Table 2.4 DCX RM S Power Supply Front Panel Controls and Indicators
30
Table 2.5 LCD Description
30
Figure 2.3 LCD Description
32
Figure 2.4 DCX RM S Power Supply Back Panel
34
Table 2.6 Connections to the DCX RM S Power Supply
34
Welding Systems
35
Principle of Operation
35
Glossary
36
Table 2.7 Glossary
36
Chapter 3: Delivery and Handling
39
Shipping and Handling
40
Environmental Specifications
40
Table 3.1 Shipping Specifications
40
Receiving
41
Scope of Delivery
41
Table 3.2 Inspect the Power Supply
41
Unpacking the Power Supply
42
Table 3.3 Unpacking the Power Supply
42
Take Inventory of Small Parts
43
Table 3.4 Small Parts Included (=X): Power Supply Assemblies
43
Table 3.5 DCX RM S Power Supply System Cables
43
Returning Equipment
44
Table 4.2 Electrical Input Operating Voltages
46
Technical Specifications
46
Table 4.1 Environmental Specifications
46
Electrical Specifications
46
Chapter 5: Installation and Setup
47
Table 4.3 Input Current and Fuse Specifications
47
Table 4.4 Continuous Duty Max. Power
47
Physical Description
48
Table 4.5 Dimensions and Weights of DCX RM S Power Supply
48
Declaration of Conformity
49
Figure 4.1 Declaration of Conformity
49
Chapter 5: Installation and Setup
51
About Installation
52
Installation Requirements
53
Figure 5.1 DCX RM S Power Supply Dimensional Drawing (Small)
53
Figure 5.2 DCX RM S Power Supply Dimensional Drawing (Medium)
55
Figure 5.3 DCX RM S Power Supply Dimensional Drawing (Large)
56
Table 5.1 Environmental Requirements
57
Electrical Input Power Ratings
57
Table 5.2 Input Current and Circuit Breaker Specifications
57
Pneumatic Requirements
57
Installation Steps
58
Basic Installation Notes
58
Mount the Power Supply
59
Mounting Considerations
59
Figure 5.4 LCD Viewing Angle
59
Electrical Connections
60
Figure 5.5 DCX RM S Power Supply Connections
60
Table 5.3 DCX RM S Power Supply Connections
60
User I/O Connections
61
Figure 5.6 User I/O Cable Identification and Wire Color Diagram
62
Table 5.4 User I/O Cable Pin Assignments
63
Table 5.5 Available Digital Input Functions
64
Table 5.6 Available Digital Output Functions
64
Table 5.7 Available Analog Input Functions
65
Table 5.8 Available Analog Output Functions
65
Figure 5.7 Typical Digital I/O Wiring Examples
66
Figure 5.8 Typical Analog I/O Wiring Examples
66
Figure 5.9 RF Cable Connection
67
Table 5.9 RF Cable Connection
67
Input Power Connection
68
Power Supply Configuration
69
Assembling the Acoustic Stack
71
Figure 5.10 Assembling the Acoustic Stack
72
Table 5.10 Acoustic Stack Description
72
Table 5.11 Stack Torque Values
72
Table 5.12 Tools
73
Table 5.13 20 Khz System
73
Table 5.14 30 Khz System
73
Table 5.15 40 Khz System
74
Figure 5.11 Connecting Tip to Horn
75
Table 5.16 Tip to Horn Torque Values
75
Converter Cooling
76
Table 5.17 Continuous Duty Max. Power & Full Power Duty Cycle
76
Table 5.18 Converter Cooling Procedure
77
Testing the Installation
78
Still Need Help
79
Converters and Boosters
82
Figure 6.1 20 Khz Typical Converter Dimensions
83
Table 6.1 20 Khz Converter
83
Figure 6.2 20 Khz Booster Dimensions
84
Table 6.2 20 Khz Booster
84
Figure 6.3 20 Khz Converter/Booster/Horn, Typical Dimensions
85
Table 6.3 20 Khz Converter/Booster/Horn
85
Figure 6.4 30 Khz Converter Dimensions
86
Table 6.4 30 Khz Converter
86
Figure 6.5 30 Khz Booster Dimensions
87
Table 6.5 30 Khz Booster
87
Figure 6.6 30 Khz Converter/Booster/Horn, Typical Dimensions
88
Table 6.6 30 Khz Converter/Booster/Horn
88
Figure 6.7 40 Khz, 4TR Converter Dimensions
89
Table 6.7 40 Khz, 4TR Converter
89
Figure 6.8 40 Khz Booster Dimensions
90
Table 6.8 40 Khz Booster
90
Figure 6.9 40 Khz Converter/Booster/Horn, Typical Dimensions
91
Table 6.9 40 Khz Converter/Booster/Horn
91
Component Functional Description
92
Chapter 7: Operation
95
Setting Primary Parameters
96
Table 7.1 Summary of Weld Modes
96
Table 7.2 Selecting Continuous Mode
97
Table 7.3 Time Mode Parameters
99
Table 7.4 Selecting Time Mode
99
Table 7.5 Setting Energy Mode Parameters
100
Table 7.6 Energy Mode Parameters
101
Table 7.7 Selecting Energy Mode
101
Table 7.8 Setting Energy Mode Parameters
102
Setting Power Window Limits
103
Figure 7.1 Power Window Limits
103
Table 7.9 Power Window Limit Low Parameters
104
Table 7.10 Power Window Limit Low Operational Sequence
104
Table 7.11 Power Window Limit High Parameters
106
Table 7.12 Power Window Limit High Operational Sequence
106
Setting the Amplitude
108
Figure 7.2 LCD at Power up
108
Table 7.13 Setting the Amplitude Using the Front Panel Controls
108
Figure 7.3 LCD When in External Amplitude Control Mode
109
Resetting the Power Supply Alarms
110
Table 7.14 Resetting the DCX RM S Power Supply
110
Configuring the Power Supply Registers
111
Table 7.15 Steps to Configure the Power Supply Registers
111
Table 7.16 Power Supply Registers
113
LCD Bar-Graph
116
Table 7.17 Power Bar-Graph Interpretation Examples
116
Table 7.18 Frequency Bar-Graph Interpretation - 20 Khz (50 Hz Segment)
117
Table 7.19 Frequency Bar-Graph Interpretation - 30 Khz (76 Hz Segment)
117
Table 7.20 Frequency Bar-Graph Interpretation - 40 Khz (100 Hz/Segment)
118
Table 7.21 Frequency Bar-Graph Interpretation Examples
118
Web
119
Web Page Interface
119
System Requirements
119
Ultrasonics Test Procedure
124
Table 7.22 Power Supply Ultrasonic Test Procedure (Front Panel)
125
Figure 7.4 Test Connections
126
Table 7.23 Power Supply Ultrasonic Test Procedure (User I/O)
126
Chapter 8: Maintenance
127
General Maintenance Considerations
128
Preventive Maintenance
130
Table 8.1 Stack Reconditioning Procedure
131
Figure 8.1 Reconditioning Stack Mating Surfaces
132
Table 8.2 Reconditioning Stack Mating Surfaces
132
Table 8.3 Stack Torque Values
133
Table 8.4 Stack Reassembly for a 20 Khz System
133
Table 8.5 Stack Reassembly for a 30 Khz System
134
Table 8.6 Stack Reassembly for a 40 Khz System
134
Table 8.7 Stud Torque Values
135
Routine Component Replacement
135
Calibration
136
Recommended Spare Stock
137
Table 8.8 DCX RM S Power Supply System Cables
137
Table 8.9 Suggested Spares
138
Table 8.10 Converters Compatible with the DCX RM S Power Supply
139
Table 8.11 DCX RM S Power Supply Compatible Boosters
140
Table 8.12 Other Items Used with the DCX RM S Power Supply
142
Troubleshooting
143
Table 8.13 Troubleshooting
143
Table 8.14 Troubleshooting Common Electrical Problems
144
Table 8.15 Troubleshooting Ultrasonic Power Problems
145
Table 8.16 Troubleshooting Weld Cycle Problems
146
Appendix A: Signal Diagrams
147
Signal Diagrams
148
Appendix A: Signal Diagrams
148
Figure A.1 Continuous
148
Figure A.2 Continuous, Overload Error
149
Figure A.3 Time
150
Figure A.4 Time, Window Error
151
Figure A.5 Time, Overload Error
152
Figure A.6 Energy
153
Figure A.7 Energy, Window Error
154
Figure A.8 Energy, Overload Error
155

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