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EcoInnovation React Pump Manuals
Manuals and User Guides for EcoInnovation React Pump. We have
1
EcoInnovation React Pump manual available for free PDF download: System Design And Installation Manual
EcoInnovation React Pump System Design And Installation Manual (107 pages)
Brand:
EcoInnovation
| Category:
Water Pump
| Size: 15 MB
Table of Contents
Table of Contents
7
1 Scope of Application and Safety
13
Scope
13
The Client Must Determine
13
Items that Are Provided with All Pump Sales (NZ & International)
13
Pump Serial Numbers
15
Safety
16
Rotational Machinery Safety
16
Pressurised Water Safety
17
Fire Safety
17
Electrical Safety: ELV Wiring Rules Specific to NZ and Australia
18
Installation Safety Checklist
18
CE and FCC Declaration
20
Standards and Certification
20
Consents and Environmental Impact
21
Frame Building Consent
21
Electrical Wiring COC (Code of Compliance)
21
Water Abstraction Resource Consent
21
Water Usage with Minimum Impact on the Environment
21
React Pump's Noise Levels
21
2 Product Overview
22
Product up Close
22
Image Cutaway of React Pump
22
React Pump Exploded View and Parts List
23
Plungers)
23
Pump Parts List
23
Image of React Pump with Body Fairing
24
Image of React Pump (with Body Fairing Removed & Land Mounted)
25
Wiring Detail
26
Rodent Guard (Customers Required to Cut & Fit as Shown)
26
Smart Drive Motor
27
React Pump (Pontoon)
27
React Pump Performance
28
Summer Flow Volumes (Litres Per Day)
28
Estimated Flow Per Day over the Calendar Year
28
Maximum Flow Rate Possible at each Head
29
Peak Pump Efficiency
29
Solar PV Utilisation Efficiency
29
Maximum Input Power of React Pump at Various Heads
30
Pumping Height of the Powerspout React Pump
30
Seasonal Variation
30
Recommended PV Array Size
30
Step by Step Design Overview
31
Powerspout React Pump Site Data Requirements
31
Measuring Head
31
Measuring Flow in Your Water Resource
31
Choosing the Correct Number of React Pumps for Your Site
32
Matching the React Pump Supply to Demand Changes
33
Incrementally Increasing the System Size Cost to Meet Your Needs
33
Multiple React Pump Install Examples
34
Higher Flow Parallel Installation
34
High Head Series Installations
34
High Flow Twin React Pump to Lower Farm, High Head Series React Pump to Upper Farm
35
Effects of Having Not Enough Water for the React Pump
36
Pumping too Much Water and Conserving Your Water Resource
36
Setting the Off-Pressure
36
Resetting the Off-Pressure
36
If You Fail to Set the Off-Pressure
37
Supply Water to Top or Bottom of Storage Tank
37
Overflow Pipe
38
Conserving Your Resource
39
Dealing with Dirty Water
40
Our Advice for Moderately Clean Water Resources
40
Our Advice for Rather Dirty Water Resources
40
3 Solar Array Design and Installation
41
Understanding PV Size and Orientation
41
Single Array Facing Midday Sun
41
Array Split into Two Halves Facing East and West
42
Sites with Shading in the Morning And/Or Evening
42
Smaller PV Array Orientation
43
Larger PV Array for Maximising Pumped Volume in Winter or Poor Weather Conditions
43
1620W PV - Facing Morning, Midday and Evening Sun (160-300M Head) in the Shade
43
Free Zone
43
Wiring the PV to the React Pump
44
ELV Wire Protection
44
Over Current Wire Protection
45
Maximum Series Fuse" Rating and the Possible Need for String Fuses
45
Selecting Suitable Fuses Where Needed
47
Lightning Protection
49
Earth Connection
49
Wiring Schematic for 540W PV Array
49
Wiring Schematic for 1080W PV Array
50
Wiring Schematic for 1620W PV Array
50
Solar Array General Wiring Practice
51
React Pump Wiring to Main DC Disconnect Switch
53
Wiring of DC Switch to React Pump
53
Check Polarity
53
Final Wiring to React Pump (1080W Example)
54
Regulations about Cable Ties, and UV Protection of PV Wiring
54
How to Feed Your Electrical Wire Inside a Long LDPE Pipe
54
How to Wire and Fit the Slocable MC4 Connectors
56
To Fit MC4 Connectors with Correct Tools (Barrel Crimping Tool)
56
To Fit Mc4S with Available Farm Tools
57
Operating Your React Pump from Auxiliary (Not Solar) Power Sources
58
Systems with a 230/115 VAC Supply
58
Using the React Pump Solar Array for Other Purposes
58
4 Intake
60
Suction or Gravity Feed (Pump Priming Issues)
60
Site Installation Options
61
Gravity Feed (very Little Fall - Small Creek or Stream)
61
Gravity Feed with Silt Settling Tank (Where more Fall Allows)
61
Small Pontoon (Pond, Dam, Stream or Small Lake with Changing Surface Level)
63
Small Pontoon (Large Water Surface with Little Change in Surface Level)
63
Small Pontoon on Rivers Subject to Moderate Flooding
64
Larger Pontoon with Solar PV and React Pump (Large Water Surface with Changing Surface Level)
64
Suction Lift up to 3M will Self-Prime
66
Suction Lines with 3-6M Lift will Need to Have a Manually Assisted Prime While Turning on the React Pump
66
Submersible Pump & Settling Tank for Dirty Water Supplies from 3-50M below the React Pump
67
Submersible Pump with Clean Water from 3-50M below the React Pump
67
Choosing a Submersible Bore Pump
68
Key Parts to a Good Suction Intake Design
69
Filter Sock Advice
69
React Pump Pipe Fittings Supplied
70
5 Practical Examples of Installations
72
Pontoon Pump System
72
How to Make a Simple Pontoon (1 X React Pump's)
73
How to Make a Simple Plastic Pallet Pontoon (1-2 React Pumps)
74
How to Make a Large Pontoon for 1 X React Pump and 540W or 1080W Array
75
Making the Pontoon
76
How to Make a Ground Mounted 1080W Array
77
Dig Holes and Position the 4 Corner Posts as Shown
78
Position Trussed Frame
78
Aluminium Rail Mounting
79
Completed East/West Array
79
Arrays for East, Midday and West Orientation with 6 Panels
79
How to Land Mount the React Pump
80
Mounting React Pump Base to Support Pegs
81
Where Ground Foundations Are Not Possible
83
6 Pipe Size Selection
84
Selecting Suitable Delivery Pipes (from React Pump to Tank)
84
The Difference between Internal and Outer Diameter
84
Quick Guide to Finding the Best Pipe with a Single React Pump
85
Pipes Commonly Available from Rural Direct in NZ
85
The IPLEX Pipe Range of LDPE/MDPE/HDPE Pipes
86
Example of the Full Calculation to Predict Pressure Loss at a Higher Accuracy
86
Head Loss in M Per 100M Length of New Smooth Bore Plastic Pipe
87
Onsite Flow Test (25 NB)
88
The Suction (Intake) Pipe
89
7 Commissioning the System
90
Installation Plumbing of the React Pump
90
React Pump Components
91
React Pump Protection
91
Commissioning Procedures
91
Checks with Cover off - before Start-Up
91
Commissioning the React Pump
91
Trouble Shooting Commissioning Problems
92
Commissioning Checks
92
Operating Checks
92
Record the Facts
92
Problem Table Check List
92
Documentation as Per AS/NZS 5033
94
Labelling for Disconnection Devices as Per AS/NZS 5033
94
Advised Periodic Maintenance NZS 5033 (These Are Advised Only)
95
Feedback
95
8 Operation and Maintenance
96
Starting and Stopping
96
Priming
96
Manually Priming the React Pump
96
Changing a Foot Valve
97
Particular Points to Monitor
97
Oil
97
Operating Conditions
97
Rapid Pump Deceleration
97
Pump Stopping for a few Second and then Starting Again
97
Advice on Freezing
98
Regular Checks
98
Spare Parts
99
Lubricating the React Pump
99
Changing the Bearings
100
Service Agreement/Plan NZ Only (10 Year Life with Annual Premium)
100
9 Warranty and Disclaimer
101
What We Require from the Customer
101
How to Make a Claim
101
Claim Form
102
10 Exclusion and Liability
103
11 Contacts
103
12 Product Specifications and Performance
104
React Pump Electrical Input Specifications
104
React Pump Specifications
105
13 Installation Details Log
106
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