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Eaton PowerXL Series manual available for free PDF download: Communications Manual
Eaton PowerXL Series Communications Manual (256 pages)
VFD
Brand:
Eaton
| Category:
DC Drives
| Size: 3 MB
Table of Contents
Table of Contents
4
Safety
13
Before Commencing the Installation
13
Definitions and Symbols
14
Warnings and Cautions
14
Motor and Equipment Safety
17
Powerxl Series Overview
25
How to Use this Manual
25
Receiving and Inspection
25
Real Time Clock Battery Activation
25
Figure 1. RTC Battery Connection
25
Table 1. Common Abbreviations
25
Rating Label
26
General Information
26
Figure 2. Rating Label (DG1)
26
Figure 3. Rating Label (DH1)
26
Option Card Slots
27
Figure 4. Powerxl Series Control Board Location
27
Figure 5. Count
27
Figure 5. Powerxl Series Control Board Location
27
Control Wiring
28
Installing Powerxl Series Option Board
28
Table 2. Wire Sizes
28
Control Cable Grounding
29
EMC Directive
29
Figure 6. Control Cable Grounding
29
Table 3. Control Wiring Requirements
29
Table 4. Powerxl Series-Drive Option Boards
29
Table 5. Powerxl Series Drives Protocols
29
Modbus Rtu On-Board Communications
30
Modbus RTU Specifications
30
Figure 7. Connection Diagram
30
Figure 8. Terminal Wiring
30
Table 6. Connections
30
Table 7. Communications
30
Commissioning
31
Figure 9. Termination Resistor and Shielding
31
Figure 10. DG1 Keypad Navigation to RS-485 Menu
31
Figure 11. DH1 Keypad Navigation to RS-485 Menu
32
Table 8. Modbus RTU
32
Modbus Communication Standards
33
Figure 12. the Basic Structure of a Modbus Frame
33
Table 9. Functions
34
Table 10. Request to Read Coils
34
Table 11. Request to Read Discrete Inputs
34
Table 12. Request to Read Holding Registers
34
Table 13. Request to Read Input Registers
34
Table 14. Request to Read Exception Status
35
Table 15. Read Diagnostics
35
Table 16. Request to Write Single Coil
35
Table 17. Request to Write Single Register
35
Table 18. Write Coils 19-28
35
Table 19. Request to Write Holding Registers
35
Table 20. Index Table
36
Table 21. Process Data Slave
36
Master (Max. 22 Bytes)
36
Table 22. Process Data Master
36
Slave (Max. 22 Bytes)
36
Table 23. Fieldbus Basic Input Table
37
Table 24. FB Control Word
37
Process Data out
38
Table 25. Fieldbus Basic Output Table
38
Table 26. FB Status Word Bit Descriptions
38
Table 27. FB General Status Word
38
Table 28. Process Data out
39
Table 29. Process Data in
39
Modbus Tcp On-Board Communications
40
Modbus/Tcp Specifications
40
Hardware Specifications
40
Table 30. Modbus/Tcp Technical Data
40
Table 31. Ethernet LED Description
40
Figure 13. Module and Network Status
41
Table 32. Module Status LED Description
41
Table 33. Network Status LED Description
41
Commissioning
42
Figure 14. CAT-5E Cable
42
Figure 15. DG1 Keypad Navigation to Ethernet Comm Settings
42
Figure 16. DH1 Keypad Navigation to Ethernet Comm Settings
43
Table 35. Ethernet/Ip / Modbus TCP-P20.3, Continued
44
Figure 17. DG1 Static IP Mode
45
Figure 18. DH1 Static IP Mode
46
Figure 19. DG1 Static IP Address
47
Figure 20. DH1 Static IP Address
48
Modbus Communication Standards
49
Table 36. Request to Read Coils
49
Table 37. Request to Read Discrete Inputs
49
Table 38. Request to Read Holding Registers
49
Table 39. Request to Read Input Registers
49
Table 40. Request to Read Exception Status
49
Table 41. Read Diagnostics
49
Table 42. Request to Write Single Coil
50
Table 43. Request to Write Single Register
50
Table 44. Write Coils 19-28
50
Table 45. Write Holding Registers
50
Table 46. Index Table
50
Table 47. Process Data Slave
51
Master (Max. 22 Bytes)
51
Table 48. Process Data Master
51
Slave (Max. 22 Bytes)
51
Table 49. Fieldbus Basic Input Table
51
Table 50. Table 55. FB Control Word
52
Table 51. Table 57 . Fieldbus Basic Output Table
53
Table 52. Table 59. FB Status Word Bit Descriptions
53
Table 53. Table 60. FB General Status Word
53
Table 54. Process Data out
54
Table 55. Process Data in
54
Ethernet/Ip On-Board Communications
55
Ethernet/Ip Specifications
55
Table 56. Ethernet/Ip Technical Data
55
Hardware Specifications
56
Table 57. Ethernet LED Description
56
Figure 21. Module and Network Status
57
Table 58. Module Status LED Description
57
Table 59. Network Status LED Description
57
Ethernet/Ip Overview
58
Table 60. Ethernet/Ip Network Settings
59
Commissioning
60
Figure 25. DG1 Static IP Mode
61
PLC Programming
63
Table 61. List of Object Classes
73
Table 62. Services Supported by Object Classes
74
Table 63. Elementary Data Types
74
Table 64. Constructed Data Types
74
Table 65. Different Types of Resets Supported by the Identity Object
74
Table 66. Identity Object
75
Table 67. Connection Manager Object
76
Table 68. TCP/IP Interface Object
77
Table 69. Ethernet Link Object
78
Table 70. Assembly Object
79
Table 71. Motor Data Object
80
Table 72. Control Supervisor Object
81
Figure 27. State Transition Diagram
82
Table 73. Motor Data Object
83
Table 74. Vendor Specific Objects
84
Table 75. Instance 20 (Output) Length = 4 Bytes
85
Table 76. Instance 21 (Output) Length = 4 Bytes
85
Table 77. Instance 23 (Output) Length = 6 Bytes
85
Table 78. Instance 25 (Output) Length = 6 Bytes
85
Table 79. Instance 101 (Output) Length = 8 Bytes
86
Table 80. Instance 111 (Output) Length = 20 Bytes
87
Table 81. Instance 70 (Input) Length = 4 Bytes
88
Table 82. Instance 71 (Input) Length = 4 Bytes
88
Table 83. Instance 73 (Input) Length = 6 Bytes
89
Table 84. Instance 75 (Input) Length = 6 Bytes
89
Table 85. Instance 107 (Input) Length = 8 Bytes
89
Table 86. Instance 117 (Input). EIP Drive Status Length = 34 Bytes
90
Table 87. Instance 127 (Input). EIP Drive Status Length = 20 Bytes
91
Table 88. Instance 128 (Input). EIP Drive Status Length = 20 Bytes
91
Bacnet Ms/Tp-On-Board Communication
92
Bacnet MS/TP Connections
92
Figure 28. Principal Example Diagram
92
Table 89. Bacnet MS/TP Technical Data
92
Figure 29. Stripping the Cable
93
Figure 30. RS-485 Cable Strip (Aluminum Shield)
93
Figure 31. Drive Terminals (Bacnet)
93
Figure 32. Serial Ground
93
Figure 33. RS-485 Bus Termination Setup
94
Figure 34. Bacnet Bus Termination
94
Commissioning
95
Figure 35. Powerxl DG1 Bacnet MSTP Parameter Navigation
95
Figure 36. Powerxl DH1 Bacnet MSTP Parameter Navigation
96
Table 90. Bacnet MS/TP Parameter Table
96
Bacnet Overview
97
Table 91. Supported Object Types and Properties Summary
98
Table 92. Binary Value Object Instance Summary
101
Table 93. Analog Value Object Instance Summary
102
Table 94. Analog Input Object Instance Summary
102
Figure 37. Fault Tracing
103
Table 95. Multi State Object Instance Summary
103
Table 96. Analog Input Object Instance Summary
103
Profibus-Dp External Communication Cards
104
PROFIBUS Specifications
104
Table 97 . PROFIBUS Technical Data
104
Table 98. Line Length
104
Hardware Specifications
105
Figure 38. Com1 PROFIBUS Card Layout
105
Table 99. PROFIBUS Leds
105
PROFIBUS Cable
106
Figure 39. Com1 PROFIBUS DB9 Adapter
106
Table 100. Connector and Pin Assignment
106
Table 101. PROFIBUS Cable Connections
106
Table 102. Recommended Cable
106
Commissioning
107
Figure 40. PROFIBUS Parameter Menu
107
PROFIBUS-Powerxl Series
109
Table 103. PROFIBUS Parameters
110
Table 104. Binary Bits and Corresponding Outputs
111
Table 105. Bypass Mode Process Data Modules
111
Table 106. Fieldbus Basic Output Table
111
PROFIBUS Overview
112
Figure 41. Profidrive
112
Figure 42. Application Class
113
Table 107. Application Class
113
Table 108. Profidrive Control Word 1-STW1 Message Examples
114
Table 109. Control Word (STW1) Message Examples
116
Table 110. Application Status Word Profidrive
116
Table 111. References
117
Figure 43. General State Diagram
118
Table 112. PROFIBUS Option Card
119
Table 113. Standard Telegram 1
119
Table 114. Words and Double Words
120
Table 115. Base Mode Parameter Request
120
Table 116. Base Model Response
120
Table 117. Field Coding
121
Canopen External Communication Cards
123
Canopen Technical Data
123
Canopen Cable
123
Table 118. Canopen Connections
123
Table 119. Communications
123
Table 120. Environment
123
Table 121. Practical Bus Length
123
Canopen Bus Termination
124
Figure 44. Canopen Bus Termination
124
Hardware Specification
125
Figure 45. Canopen Hardware
125
Table 122. Power LED (D1) Red LED
125
Table 123. Canopen Board Status LED (D10) (Red LED)
125
Table 124. Canopen Module Status-Error LED (D2-Red LED)
125
Table 125. Canopen Module Status-Run LED (D2-Green LED)
125
Commissioning
126
Figure 46. Canopen Parameters
126
Table 126. Canopen Parameters
127
Canopen Overview
128
Table 127. Message Frame
128
Table 128. Predefined Connection Set
129
Network Management (NMT)
130
Figure 47. NMT State Machine
130
Table 129. Start Remote Node Message
131
Table 130. Stop Remote Node Message
131
Table 131. Enter Pre-Operational Message
131
Table 132. Reset Node Message
131
Table 133. Reset Communication Message
131
Drive Profile State Machine
132
Figure 48. Internal State Machine
132
Device Profile Parameters
133
Table 134. Device Profile Parameters Index
133
Table 135. 0X6040 Control Word
134
Table 136. 0X6041 Status Word
135
Table 137. Process Data (PDO)
136
Table 138. Fixed Control Word
137
Table 139. Fixed Status Word
138
Object Directory
139
Table 140. Object Directory Index
139
Table 141. Service Data (SDO)
141
Table 142. Process Data Application Mapping Index
142
Figure 49. Device Profile
144
Devicenet External Communication Cards
145
Devicenet Technical Data
145
Table 143. Devicenet Connection
145
Table 144. Communications
145
Table 145. Environment
145
Figure 50. Trunk Lines or Drop Lines
146
Figure 51. Devicenet Hardware
146
Devicenet Board LED Status
147
Table 146. Devicenet Power LED (D1)
147
Table 147. Devicenet Board Status LED (D10)
147
Table 148. the MS and NS LED (D2)
147
Commissioning
148
Figure 52. Module and Network Status
148
Table 149. Module Status LED Description
148
Table 150. Network Status LED Description
148
Figure 53. Devicenet Parameters
149
Devicenet Overview
150
Table 151. Devicenet Parameters
150
Table 152. Instance 20 (Output) Length = 4 Bytes
151
Table 153. Instance 21 (Output) Length = 4 Bytes
151
Table 154. Instance 23 (Output) Length = 6 Bytes
151
Table 155. Instance 25 (Output) Length = 6 Bytes
151
Table 156. Instance 101 (Output) Length = 8 Bytes
152
Table 157. Instance 111 (Output) Length = 20 Bytes
153
Table 158. Instance 70 (Input) Length = 4 Bytes
154
Table 159. Instance 71 (Input) Length = 4 Bytes
154
Table 160. Instance 73 (Input) Length = 6 Bytes
155
Table 161. Instance 75 (Input) Length = 6 Bytes
155
Dn_Non_Existant
155
0X01 DN_STARTUP
155
Dn_Not_Ready
155
0X03 DN_READY
155
0X04 DN_ENABLED
155
0X05 DN_STOPPING
155
Dn_Fault_Stop
155
0X07 DN_FAULTED
155
Table 162. Instance 107 (Input) Length = 8 Bytes
156
Table 163. Instance 117 (Input). EIP Drive Status Length = 34 Bytes
157
Table 164. Instance 127 (Input). EIP Drive Status Length = 20 Bytes
158
Figure 54. Network State Machine
159
Table 165. List of Object Classes
159
Table 166. List of Services
160
Table 167. List of Data Types
160
Table 168. Reset Service
161
Table 169. Identity Object, Class 0X01
161
Table 170. Bit Definitions for Status Instance Attribute of Identity Object
162
Table 171. Values for Extended Device Status Field (Bits 4-7) in Status Instance Attribute
162
Table 172. Connection Object, Class 0X05
163
Table 173. Devicenet Object, Class 0X03
164
Table 174. Assembly Object, Class 0X04
165
Table 175. Motor Data Object, Class 0X28
166
Table 176. Control Supervisor Object, Class 0X29
167
Table 177. AC/DC Drive Object, Class 0X2A
168
Table 178. Vendor Parameters Object, Class 0Xa0, 0Xa1, 0Xa2, 0Xa3
169
Table 179. Base Device Information Object
170
Smartwire-Dt External Communication Cards
171
Table 180. Smartwire-DT Technical Data
171
Table 181. Line Length
171
Figure 55. Smartwire-DT "DXG-NET-SWD-IP20" Module Details
172
Figure 56. Smartwire-DT "DXG-NET-SWD-IP54" Module Details
172
Hardware Specifications
172
Smartwire-DT
172
Table 182. Smartwire-DT Diagnostic LED
172
Figure 57. 8 Core Flat Cable and Pin Assignment
173
Figure 58. 5 Core Round Cable and Pin Assignment
173
Figure 59. External Device Plug SWD4-8SF2-5
174
Smartwire-DT Cable
174
Table 183. Recommendation for 8 Core Flat Cable
174
Table 184. Recommendation for 5 Core Round Cable
174
Table 185. Firmware Versions of Smartwire-DT Gateways
174
Table 186. Compatible Field Bus Description Files
174
Figure 60. Connection of Smartwire-DT Module to Powerxl DG1 Drive
175
Figure 61. Mounting of Smartwire-DT "DXG-NET-SWD-IP20" Module on Powerxl DG1 Drive
176
Figure 62. Connection of Flat Cable with Smartwire-DT "DXG-NET-SWD-IP20" Module
176
Figure 63. Mounting of Smartwire-DT "DXG-NET-SWD-IP54" Module on Powerxl DG1 Drive
176
Figure 64. Connection of Round Cable with Smartwire-DT "DXG-NET-SWD-IP54" Module
176
Installation
176
Commissioning
177
Figure 67. Recommended Wire Lengths
177
Table 187. Recommended Cable Lengths
177
Figure 68. Smartwire-DT Parameter Menu
178
Smartwire-DT Parameters
178
Table 188. Smartwire-DT Parameters
179
Smartwire-DT - Powerxl Series
181
Cyclic Data
182
Table 189. Cyclic Profile Data
182
Table 190. Profile 1: Input Bytes 0 and 1
182
Table 191. Profile 1: Output Bytes 0 and 1
183
Table 193. Profile 2: Output Bytes 0 and 4
185
Table 194. References Table for Setpoint/Actual Speed
186
Smartwire-DT Diagnostics
187
Table 195. Diagnostic Alarms of the Powerxl DG1 Variable Frequency Drive
187
Bacnet Ip On-Board Communication
188
Bacnet On-Board Communication
188
Figure 69. Principle Example Diagram of Bacnet
188
Table 196. Bacnet/Ip Protocol
188
Prepare for Use through Ethernet
189
Figure 70. CAT-5E Cable
190
Figure 71. DH1 Keypad Navigation to Ethernet Comm Settings
191
Table 197. Ethernet/Ip
191
Figure 72. DH1 Static IP Mode
193
Figure 73. DH1 Static IP Address
194
Table 198. Bacnet/Ip
195
Bacnet Parameters
196
Bacnet Overview
196
Table 199. Bacnet/Ip Parameter Descriptions
196
Table 200. Supported Object Types and Properties Summary
197
Table 201. Binary Value Object Instance Summary
199
Table 202. Analog Value Object Instance Summary
200
Table 203. Analog Input Object Instance Summary
201
Table 204. Multi State Object Instance Summary
201
Figure 74. Fault Tracing
202
Table 205. DG1 Parameter ID List
203
Table 206. DH1 Parameter ID List
229
Appendix A-Parameter ID List
246
Appendix B-Process Data Values
246
Master)
246
Process Data in (Master Slave)
246
Table 208. Process Data in
246
Appendix C-Fault Codes
248
Table 209. Fault Code List
248
Appendix D-Powerxl Recommended Secure Hardening Guidelines
250
Introduction
250
Table 210. Powerxl-Secure Configuration Guidelines
250
References
252
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