Dynapac F1200CS Manuals

Manuals and User Guides for Dynapac F1200CS. We have 1 Dynapac F1200CS manual available for free PDF download: Operation & Maintenance Manual

Dynapac F1200CS Operation & Maintenance Manual (296 pages)

Paver Finisher

Brand: Dynapac | Category: Finishers | Size: 10 MB

Table of Contents
3
Preface
11
General Safety Instructions
12
Laws, Guidelines, Accident Prevention Regulations
12
Safety Signs, Signal Words
13
Danger
13
Warning
13
Caution
13
Note
13
Other Supplementary Information
13
Warnings
14
Prohibitive Symbols
16
Protective Equipment
17
Environmental Protection
18
Fire Prevention
18
Additional Information
19
CE Identification and Declaration of Conformity
20
Guarantee Conditions
20
Residual Risks
21
Sensibly Predictable Incorrect Usage
22
A Correct Use and Application
23
B Vehicle Description
25
Application
25
Description of Assemblies and Functions
26
Vehicle
27
Construction
27
Danger Zones
30
Safety Devices
31
Technical Data, Standard Configuration
33
Dimensions (All Dimensions in MM)
33
Permissible Approach Angle
34
Weights F1200C (All Weights in T)
35
Weights F1200CS (All Weights in T)
35
Performance Data F1200C
36
Performance Data F1200CS
36
Travel Drive/Traction Unit
37
Engine EU 3A / Tier 3 - F1200C (O)
37
Engine EU 3B / Tier 4F - F1200C (T)
37
Engine EU 3A / Tier 3 - F1200CS (O)
37
Engine EU 3B / Tier 4F - F1200CS (T)
37
Material Compartment (Hopper)
38
Material Transfer
38
Material Distribution
38
Electrical System
38
Permissible Temperature Ranges
38
Identification Points
39
Warning Signs
42
Information Signs
44
CE Marking
46
Instructive Symbols, Prohibitive Symbols, Warning Symbols
47
Further Warnings and Operating Instructions
47
Identification Label for the Paver Finisher (41)
48
Explanation of 17PIN Serial Number
49
Standards
50
Continuous Sound Pressure Level
50
Operating Conditions During Measurement
50
Measuring Point Configuration
50
Vibration Acting on the Entire Body
51
Vibrations Acting on Hands and Arms
51
Electromagnetic Compatibility (EMC)
51
C10.12 Transportation
53
Safety Regulations for Transportation
53
Transportation on Low-Bed Trailers
54
Preparations
54
Securing the Load
56
Prepare the Low-Bed Trailer
56
Driving Onto the Low-Bed Trailer
57
Lashing Equipment
58
Loading
59
Preparing the Vehicle
60
Securing the Load
61
Securing at the Front
61
Securing at the Rear - Screed with Side Board
62
After Transportation
63
Transportation
64
Preparations
64
Driving Mode
66
Loading by Crane
67
Towing
69
Safely Parking the Vehicle
71
Lifting the Vehicle with Hydraulic Lifts, Lifting Points
72
D10.12 Operation
75
Safety Regulations
75
Controls
77
Operating Panel
77
Flame Monitoring (O)
112
Remote Control
116
Malfunctions
130
Error Code Query for Engine
130
Output of Numerical Code
131
Fault Codes
132
D30.12 Operation
133
Control Elements on the Paver Finisher
133
Control Elements on the Operator's Control Station
133
Control Platform
134
Running Board Extension (O)
135
Fuse Box
136
Batteries
137
Main Battery Switch
137
Hopper Transport Safeguard
138
Screed Transport Safeguard
138
Speed Controller
139
Compacting Elements
139
Speed Control, Tamper (O) (A)
139
Speed Regulation for Vibration (B)
139
Conveying Quantity Controller
140
Auger / Conveyor
140
Paving Thickness Indicator
140
Auger Lighting (O)
141
LED Working Light (O)
141
Auger Height Adjustment Ratchet (O)
142
Auger Height Displays
142
Sensor Rod / Sensor Rod Extension
143
Manual Separator Fluid Spray (O)
145
Separator Fluid Spraying System (O)
146
Conveyor Limit Switches
147
Auger Limit Switches
148
Volt Sockets (O)
149
Fire Extinguisher (O)
150
First-Aid Kit (O)
150
Rotary Beacon (O)
151
D40.12 Operation
153
Preparing for Operation
153
Required Devices and Aids
153
Before Starting Work
155
(In the Morning or When Starting Paving)
155
Check List for the Vehicle Operator
155
Starting the Paver Finisher
158
Before Starting the Paver Finisher
158
Normal" Starting
158
External Starting (Starting Aid)
161
After Starting
164
Observe Indicator Lamps
164
Battery Charge Indicator (1)
164
Error Message (2)
164
Preparation for Transportation
166
Driving and Stopping the Paver Finisher
168
Preparations for Paving
169
Separator Fluid
169
Screed Heater
169
Loading/Material Transfer
172
Filling Function
172
Starting for Paving
174
Checks During Paving
175
Paver Function
175
Quality of the Layer
175
Interrupting/Terminating Operation
177
During Breaks (E.g. the Material Supply Truck Is Late)
177
During Longer Breaks
177
(E.g. Lunch Break)
177
When Work Is Finished
179
Problems During Paving
180
Malfunctions on the Paver Finisher or Screed
182
E10.12 Set-Up and Modification
187
Special Safety Instructions
187
Distribution Auger
189
Height Adjustment
189
Auger Width Extension and Material Shaft with Protective Cover
190
(Optional Equipment)
190
Cut-Off Shoe Installation Instructions
192
Push Roller Crossbar
195
Adjustable
195
Connecting the Automatic Levelling System
196
Connecting the Slope Controller / Height Controller
197
Working with the Remote Control (O)
198
Changing over to Normal Control
199
Limit Switch
200
Auger Limit Switches Mount (Left and Right)
200
F10 Maintenance
201
Notes Regarding Safety
201
F2.12 Maintenance Review
203
Maintenance Review
203
F3.12 Maintenance - Conveyor
205
Maintenance - Conveyor
205
Maintenance Intervals
207
Points of Maintenance
208
Chain Tension, Conveyor (1)
208
Replace Conveyor / Conveyor Drive - Wear Parts (2)
210
F4.12 Maintenance - Auger Assembly
211
Maintenance - Auger Assembly
211
Maintenance Intervals
213
Maintenance Points
214
Drive Chains of the Augers (1)
214
Auger Box (2)
216
Seals and Sealing Rings (3)
217
Auger Segments (4)
218
F5.12 Maintenance - Engine Assembly
219
Maintenance - Engine Assembly
219
Maintenance Intervals
221
Maintenance Points
224
Engine Fuel Tank (1)
224
Engine Lube Oil System (2)
225
Engine Fuel System (3)
227
Engine Air Filter (4)
229
Engine Cooling System (5)
230
Engine Drive Belt (6)
232
F6.12 Maintenance - Hydraulic System
233
Maintenance - Hydraulic System
233
Maintenance Intervals
235
Hydraulic Oil Tank (1)
235
Suction/Return Flow Hydraulic Filter (2)
239
Pump Distribution Gear (4)
241
Bleeder
242
Hydraulic Hoses (5)
243
Marking Hydraulic Hoses / Storage 'Period, Period of Use
245
Auxiliary Flow Filter (6)
246
F7.12 Maintenance - Drive Unit
247
Maintenance - Drive Unit
247
Maintenance Intervals
249
Maintenance Points
249
Chain Tension (1)
249
Checking / Adjusting Chain Tension - Grease Tensioner Version
252
Checking / Adjusting Chain Tension - Spring Loaded Tensioner Version
254
Pre-Tension of the Tension Unit
255
Relieving the Chain
255
F8.12 Maintenance - Electrical System
261
Maintenance - Electrical System
261
Maintenance Intervals
263
Maintenance Points
264
Recharging the Batteries
265
Alternator (2)
266
Insulation Faults
268
Cleaning the Alternator
269
Electrical Fuses
272
Main Fuses (1)
272
Fuses in Main Terminal Box (Operating Panel)
273
Relays
275
F11.12 Lubricants and Operating
277
Substances
277
Lubricants and Operating Substances
277
Capacities
279
Operating Substance Specifications
280
Notes on Diesel Fuel
280
Drive Engine TIER III (O) - Fuel Specification
280
Drive Engine TIER IV (O) - Fuel Specification
280
Engine - Lubricating Oil
281
Cooling System
281
Hydraulic System
281
Pump Distribution Gear
281
Drive Unit Planetary Gear
281
Auger Box
282
Grease
282
Hydraulic Oil
283
F100 Tests, Stopping
285
Tests, Checks, Cleaning, Stopping
285
Maintenance Intervals
286
General Visual Inspection
287
Check that the Bolts and Nuts Fit Firmly
287
Inspection by an Expert
287
Cleaning
288
Cleaning the Hopper
289
Cleaning the Conveyor and Auger
289
Preserving the Paver Finisher
290
Shutdowns for up to 6 Months
290
Shutdowns Lasting from 6 Months to 1 Year
290
Recommissioning the Machine
290
Environmental Protection, Disposal
291
Environmental Protection
291
Disposal
291
Bolts - Torques
292
Fine Metric Threads - Strength Class 8.8 / 10.9 / 12.9
293

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Dynapac F1200CS Operation & Maintenance Manual (296 pages)

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