Dynapac F1000T Manuals

Manuals and User Guides for Dynapac F1000T. We have 1 Dynapac F1000T manual available for free PDF download: Operation & Maintenance Manual

Dynapac F1000T Operation & Maintenance Manual

Dynapac F1000T Operation & Maintenance Manual (238 pages)

Paver

Brand: Dynapac | Category: Industrial Equipment | Size: 12 MB

Table of Contents

Table of Contents
3
Preface

9
- General Safety Instructions
  11
- Acts, Directives, Accident Prevention Regulations
  11
- Warning Instructions
  11
- Prohibitive Signs
  14
- Protective Gear
  15
- Environmental Protection
  16
- Fire Prevention
  16
- Further Instructions
  17
A Correct Use and Application

19
B Vehicle Description

21
- Application
  21
- Description of Assemblies and Functions
  22
- Vehicle
  23
  - Construction
    23
- Danger Zones
  26
- Technical Data, Standard Configuration
  27
- Dimensions
  27
- Allowed Angle of Rise and Slope
  28
- Permissible Approach Angle
  28
- Weights, F1000T
  29
- Performance Data
  29
- Engine
  30
- Hydraulic System
  30
- Material Compartment (Hopper)
  30
- Electrical System
  30
- Operator Stations
  30
- Conveyors
  31
- Auger
  31
- Permissible Temperature Ranges
  31
- Location of Instruction Labels and Identification Plates
  32
- Identification Label for the Paver (6)
  36
- EN Standards
  37
- Continuous Sound Pressure Level on the F1000T Track Paver, Cummins
  37
- Operating Conditions During Measurement
  37
- Measuring Point Configuration
  38
C1.0 Transport

39
- Safety Regulations for Transportation
  39
- Transportation on Low-Bed Trailers
  41
- Preparations
  41
- Driving Onto the Low-Bed Trailer
  44
- Secure the Paver to the Low-Bed Trailer
  44
- After Transportation
  45
- Transportation
  46
- Preparations
  46
- Driving Mode
  49
- Loading by Crane
  51
- Towing
  53
- Safely Parking the Vehicle
  54
- Operation
  
  55
  - D 1.0 Operation
    55
  - Safety Regulations
    55
  - Controls
    56
  - Operating Panel
    56
  - Auxiliary Functions
    79
  - Left / Right Remote Controls and Handsets
    81
    
    Left / Right Remote Control
    82
D2.0 Operation

97
- Operation of the Graphical Terminal
  97
- Navigation Using Soft Keys
  98
  - Brightness/Contrast
    98
  - Adjustment
    99
  - Main Menu - Start Menu
    99
  - Main Menu - Basic Setup
    100
  - Time/Date
    100
  - Language
    100
  - Main Menu - Basic Setup
    101
  - Units
    102
  - Main Menu - Diagnostics
    103
  - System Info
    104
  - Main Menu - Diagnostics
    104
  - Fault Log
    104
  - Main Menu - Diagnostics
    105
  - Fault Log
    105
  - Active and Previous Faults
    105
  - Fault Pop-Up Alarms
    106
  - Device List
    107
  - Main Menu - Diagnostics
    107
  - Quick Data
    108
  - Start Display
    109
  - Display 01
    110
  - Display Menu
    110
  - Display 02
    110
  - Active Faults Display
    111
  - Fault Sources and Codes
    111
  - Warnings Display
    113
- Engine Error Messages
  114
- FMI-Codes
  119
D3.0 Operation

121
- Operating Elements on the Paver
  121
  - Operator's Platform
    121
  - Seat Console
    121
  - Operating Panel
    121
  - Driver's Seat
    122
  - Batteries
    122
  - Battery Main Switch
    123
  - Transport Safeguards for the Hopper
    124
  - Mechanical Screed Transport Safeguard
    124
  - The Driver's Seat)
    124
  - Paving Thickness Indicator
    125
  - Release Agent System
    126
  - On/Off Switch of Working Lights (1)
    127
  - On/Off Switch Hazard Flasher (2)
    127
  - Warning Beacon
    127
  - Conveyor Limit Sensors
    128
  - Ultrasonic Auger Limit Sensors (Left and Right)
    128
  - Sockets 24V
    128
Operation

129
- Preparation of Operation
  129
  - Required Equipment and Tools
    129
  - Before Starting Work
    130
  - (In the Morning or When Starting Paving)
    130
  - Checklist for the Machine Operator
    130
- Starting the Paver
  133
  - Before Starting the Paver
    133
  - Normal" Starting
    133
  - Jump Starting
    135
  - After Starting
    137
- Transport Operation
  139
- Preparations for Paving
  140
  - Releasing Agent
    140
  - Screed Heater
    140
  - Direction Marks
    140
  - Loading/Distributing Material
    142
- Starting for Paving
  144
- Check During Paving
  145
  - Paver Function
    145
  - Quality of the Layer
    145
- Interrupting/Terminating Operation
  147
  - During Breaks (I.e. the Material Supply Truck Is Late)
    147
  - During Extended Interruptions
    147
  - (I.e. Lunch Break)
    147
  - When Work Is Finished
    149
- Malfunctions
  150
- Problems During Paving
  150
- Malfunctions on the Paver or Screed
  152
E01 Set-Up and Modification

155
- Special Notes on Safety
  155
- Auger
  156
- Auger Crossbeam - Hydraulic Height Adjustment
  156
- Height Adjustment
  156
- Auger Extension
  157
- Mounting Extension Parts
  158
- Mounting Support Tube Extensions
  159
- Installing Tunnel Plates
  160
- Installing Additional Braces
  161
- Electrical Connections
  162
- Remotes from Screed to Paver
  162
- Right Hand Auger Sensor Control
  162
- Right Hand Conveyor Sensor Control
  162
- Screed
  162
- Left Hand Auger Sensor Control
  163
- Left Hand Conveyor Sensor Control
  163
F1.0 Maintenance

165
- Notes Regarding Safety
  165
F2.0 Maintenance Overview

167
- Maintenance Overview
  167
F3.0 Maintenance - Conveyor

169
- Maintenance - Conveyor
  169
- Maintenance Intervals
  170
- Points of Maintenance
  171
F4.0 Maintenance - Auger

177
- Maintenance - Auger Sub-Unit I
  177
- Maintenance Intervals
  178
- Points of Maintenance
  178
  - Auger - Outer Bearing (1)
    178
  - Auger Bevel Gear (on the RH and LH Sides) (4)
    178
  - Auger Blade (5)
    178
F5.0 Maintenance - Engine

183
- Maintenance - Engine Sub-Unit
  183
- Points of Maintenance
  186
  - Engine Fuel Tank (1)
    186
  - Engine Lube-Oil System (2)
    187
  - Engine Fuel System (3)
    189
  - Engine Air Cleaner (4)
    191
  - Engine Coolant System (5)
    193
  - Engine Drive Belt (6)
    195
F6.0 Maintenance - Hydraulic System

197
- Maintenance - Hydraulic System
  197
- Maintenance Intervals
  198
- Hydraulic System
  199
- Points of Maintenance
  199
  - Hydraulic Oil Tank (1)
    199
  - Suction/Return Flow Hydraulic Filter (2)
    201
  - Venting the Filter
    202
  - High Pressure Filter (3)
    203
  - Pump Distribution Gear (4)
    204
  - Hydraulic Hoses (5)
    206
F7.0 Maintenance - Track

207
- Maintenance - Running Gear
  207
- Maintenance Intervals
  208
- Instructions for Undercarriage Maintenance
  209
- Long-Term Effect of Parked Machines
  210
- Maintenance
  211
- Filling Volumes
  215
- Lubricants and Fuels
  215
F8.0 Maintenance - Electronic System

217
- Maintenance - Electronic System
  217
- Maintenance Intervals
  218
- Points of Maintenance
  219
  - Batteries (1)
    219
  - Electric Fuses / Relays (3)
    220
  - Fuses in Terminal Box (B)
    221
  - Relays in Terminal Box (C)
    223
F9.0 Maintenance - Lubricating Points

225
- Maintenance - Lubricating Points
  225
- Maintenance Intervals
  226
- Points of Maintenance
  227
  - Bearing Points (1)
    227
F10.0 Checks, Decommissioning

229
- Tests, Check-Up, Cleaning, Stopping
  229
- Maintenance Intervals
  230
- Check Performed by a Specialist
  231
- General Observation
  231
- Cleaning
  232
- Downtime up to 6 Months
  233
- Preservation for Storage of Paver
  233
- Re-Commissioning
  233
Lubricants and Operating Substances

235
- Capacities
  236

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