Dynapac 439 Manuals

Manuals and User Guides for Dynapac 439. We have 2 Dynapac 439 manuals available for free PDF download: Application, Operation & Maintenance, Operation & Maintenance Manual

Dynapac 439 Application, Operation & Maintenance (260 pages)

Paver finisher Svedala Demag

Brand: Dynapac | Category: Construction Equipment | Size: 8 MB

Table of Contents
3
Preface
11
General Safety Instructions
12
Acts, Directives, Accident Prevention Regulations
12
Warning Instructions
12
Prohibitive Signs
14
Protective Gear
15
Environmental Protection
16
Fire Prevention
16
Further Instructions
17
A Correct Use and Application
19
B Vehicle Description
21
Application
21
Description of Assemblies and Functions
22
Vehicle
23
Construction
23
Danger Zones
26
Safety Devices
27
Emergency Stop Button
27
Steering
27
Horn
27
Ignition Key / Lights
27
Main Switch (17)
28
Hopper Transport Safeguards (18)
28
Screed Transport Safeguards (19)
28
Latch for Protective Roof (20)
28
Technical Data, Standard Configuration
30
Dimensions (All Dimensions in MM)
30
Allowed Angle of Rise and Slope
31
Allowed Angle of Driving up
31
DF 145 C Weights (All Weights in T)
32
DF 145 CS Weights (All Weights in T)
32
Performance Data for the DF 145 C
33
Performance Data for the DF 145 CS
34
Travel Drive/Traction Unit
35
DF 145 C Engine
35
DF 145 CS Engine
35
Hydraulic System
35
Material Compartment (Hopper)
36
Material Transfer
36
Material Distribution
36
Screed Lifting Device
37
Electrical System
37
Location of Instruction Labels and Identification Plates
38
Identification Label for the Paver Finisher (6)
40
Standards
41
Continuous Sound Level
41
DF 145 C Vehicle
41
DF 145 CS Vehicle
41
Operating Conditions During Measurement
42
Measuring Point Configuration
42
Vibration Acting on the Entire Body
43
Vibrations Acting on Hands and Arms
43
Electromagnetic Compatibility (EMC)
43
C1.5 Transportation
45
Safety Regulations for Transportation
45
Transportation on Low-Bed Trailers
46
Preparations
46
Drive Onto the Low-Bed Trailer
48
Secure the Paver Finisher in Its Position to the Low-Bed Trailer
49
After Transportation
49
Transportation
50
Preparations
50
Driving Mode
52
Loading by Crane
53
Towing
54
Safely Parking the Vehicle
57
D1.7 Operation
59
Safety Regulations
59
Operating Elements
60
Operating Panel
60
Remote Control
82
D2.1 Operation
87
Operation of the Input and Display Terminal
87
Allocation of the Keyboard of the Display
87
Working in the Menu
88
Menu Structure of the Setting and Display Options
89
Main Menu 00
90
Display and Function Menu
90
Menu 01 - Engine Speed
91
Submenu 101 - Setting the Engine Speed
91
Menu 02 - Measuring Value of Drive Engine
92
Submenu 103 - Display of Measuring Value Drive Engine
92
Menu 03 - Trip Meter and Fuel Gauge
93
Submenu 301 - Road Section, Fuel Consumption Display/Reset
93
Menu 04 - Emergency Function / Stopping the Screed and Turning on the Tamper
94
Menu 05 - Layer Thickness
95
Submenu 501 - Preselection of Layer Thickness
95
Submenu 502 - Setting the Speed of Auger
96
Submenu 503 - Adjustment of the Speed of Conveyor
96
Menu 06 - Screed Charging
97
Submenu 102 - Starting Load Setting
97
Menu 07 - Screed Type
98
Submenu 701 - Setting the Screed Type
98
Menu 08 - Service Hour Meter
99
Menu 09 - Service
100
Submenu 201 - Password Prompt
100
Menu 10 - Error Memory
101
Error Message Display
101
Error Display
101
Menu 11 - Error Memory Computer of Machine Operation
102
Error Message Display
102
Error Display
102
Menu 12 - Program Version
103
Menu 13 - Terminal Settings
104
Submenu 104 - Terminal Settings
104
Further Messages on the Display
105
Terminal Error Messages
106
Instructions Related to Error Messages
112
Fault Codes of the Traction Engine
113
Error Messages
115
Special Functions
122
Emergency Operation Program for the Case of Keyboard Failure
122
Reversible Conveyor
123
D3.4 Operation
125
Operating Elements on the Paver Finisher
125
Batteries (71)
125
Battery Main Switch (72)
125
Transport Safeguards for the Hopper (73)
126
Mechanical Screed Transport Safeguard (to the Left and the Right Beneath the Driver's Seat) (74)
127
Seat Lock (Behind the Driver's Seat) (75)
127
Separator Fluid Spraying System (80) (O)
128
On / off Switch for Additional Headlight in the Roof (85)
129
On / off Switch for Filler Pump Fuel Tank (85A)
129
On / off Switch Special Lighting (85B)
129
On / off Switch Asphalt Fume Control System (85C)
129
On/Off Switch of Working Lights (85D)
130
On/Off Switch of Rotary Beacon (85E)
130
On / off Switch Connection Sockets (85F)
130
Locking of the Collapsible Roof (LH and RH on the Roofs Console) (86)
131
Hydraulic Folding Roof (87) (O)
132
Electric Setting of the Transportation Volume of the Conveyor (O) (88)
133
Conveyor Limit Switches (89)
134
Ultrasonic Auger Limit Switches (90) (Left and Right)
135
Sockets for Working Lights (Left and Right) (92)
135
Pressure Control Valve for Screed Charging/Relieving (93) (O)
136
Pressure Control Valve for Screed Stop with Pretensioning (93A) (O)
136
Manometer for Screed Charging/Relieving and Screed Stop with Pretensioning (93B)
136
Central Lubrication Unit (O) (100)
137
Lane Clearer (O) (101)
137
Particle Filter - Indicator Lamp (102) (O)
138
Front and Side Window (O) (103)
139
Adjustment of Screed Eccentric (O) (104)
140
D4.13 Operation
141
Preparation of Operation
141
Required Devices and Aids
141
Before Starting Work (in the Morning or When Starting Paving)
141
Checklist for the Machine Operator
142
Starting the Paver Finisher
144
Before Starting the Paver Finisher
144
Normal" Starting
144
External Starting (Starting Aid)
145
After Starting
146
Indicator Lamps
146
Oil Pressure Indicator Lamp for the Travel Drive (46)
147
Battery Charge Indicator (49)
148
Operation in Case of Transportation
149
Lifting and Securing the Screed
149
Driving and Stopping the Paver Finisher
150
Switching off and Securing the Paver Finisher
150
Preparations for Paving
151
Separating Fluid
151
Screed Heater
151
Direction Marks
152
Loading/Distributing Material
152
Starting for Paving
154
Checks During Paving
156
Paver Finisher Function
156
Quality of the Layer
156
Paving with Screed Stop and Screed Charging/Relieving
156
General
156
Screed Charging/Relieving
157
Screed Stop with Prestressing
158
Adjusting the Pressure (O)
159
For Screed Charging/Relieving
159
Interrupting/Terminating Operation
160
During Breaks: (E.g. the Material Supply Truck Is Late)
160
During Extended Interruptions (E.g. Lunch Break)
160
When Work Is Finished
160
Malfunctions
163
Problems During Paving
163
Malfunctions on the Paver Finisher or Screed
165
Emergency Device/Steering, Travel Drive
168
E02 Set-Up and Modification
171
Special Notes on Safety
171
Distribution Auger
172
Height Adjustment
172
For Mechanical Adjustment with Ratchet
172
With Hydraulic Adjustment (Option)
173
Auger Extension
174
Mounting Extension Parts
175
Offset Screed Position Towards Back
177
Screed
178
Electrical Connections
178
Connect Remote Controls
178
Connect Grade Control
178
Connect Auger Limit Switches
178
Connect Working Lights
178
F1.0 Maintenance
179
Notes Regarding Safety
179
F2.9 Maintenance Review
181
Maintenance Review
181
F3.5 Maintenance - Conveyor
183
Maintenance - Conveyor
183
Maintenance Intervals
184
Points of Maintenance
184
Chain Tightness of the Conveyor (1)
185
Conveyor Drive - Drive Chains (2)
186
Conveyor Drive Planetary Gear (Left and Right) (3)
187
F4.1 Maintenance - Auger
189
Maintenance - Auger Sub-Unit
189
Maintenance Intervals
190
Points of Maintenance
190
Auger - Outer Bearing (1)
191
Auger Planetary Gear (2)
191
Drive Chain (3) of the Transport Augers
192
Auger Case (4)
194
F5.3 Maintenance - Engine
197
Maintenance - Engine
197
Maintenance Intervals
198
Points of Maintenance
198
Engine Lube-Oil System (2)
198
Engine Fuel System (3)
198
Engine Air Filter (4)
199
Coolant System of the Engine (5)
206
Engine Drive Belt (6)
206
Engine Exhaust System (7)
207
F6.2 Maintenance - Hydraulic System
209
Maintenance - Hydraulic System
209
Maintenance Intervals
210
Points of Maintenance
210
Hydraulic Oil Tank (1)
210
Suction/Return Flow Hydraulic Filter (2)
212
High Pressure Filter (3)
213
Pump Distribution Gear (4)
214
Hydraulic Hoses (5)
215
Auxiliary Flow Filter (6)
216
F7.7 Maintenance - Drive Units
217
Maintenance - Drive Units
217
Maintenance Intervals
218
Points of Maintenance
218
Chain Tightness (1)
219
Planetary Gear (2)
220
F8.6 Maintenance - Electronic System
221
Maintenance - Electronic System
221
Maintenance Intervals
222
Points of Maintenance
225
Batteries (1)
225
Generator (2)
226
Adjustment of Belt Tightness
228
Replacement of Belt
228
Checking / Adjusting Belt Tension
230
If Necessary, Adjust the Belt Tension
230
Electric Fuses (3)
231
Type of Machine: Conventional Electronics
231
Fuses in Terminal Box (B)
232
Relays in Terminal Box (C)
233
Fuses on Operating Panel
234
Relays in Operating Panel
235
Type of Machine: PLC Electronics
236
Terminal Box
236
Fuses in Terminal Box
237
Relays in Terminal Box (C)
239
Fuses on Operating Panel
240
F9.0 Maintenance - Points of Lubrication
241
Maintenance- Points of Lubrication
241
Maintenance Intervals
242
Points of Maintenance
242
Central Lubrication (1)
243
Bearings (2)
247
F10.0 Checks, Decommissioning
249
Tests, Check-Up, Cleaning, Stopping
249
Maintenance Intervals
250
General Observation
251
Checks by a Specialist
251
Cleaning
252
Conservation of Paver Finisher
253
Downtime up to 6 Months
253
Downtime between 6 Months and 1 Year
253
Re-Commissioning
253
F11.2 Lubricants and Operating Substances
255
Lubricants and Operating Substances
255
Hydraulic Oils
256
Filling Volumes
257
Notes on Changing over from Mineral Oil to Synthetic Oil / Synthetic Oil to Mineral Oil
258
Drive Unit Planetary Gear
258

Dynapac 439 Operation & Maintenance Manual (224 pages)

Paver finisher

Brand: Dynapac | Category: Finishers | Size: 6 MB

Table of Contents
3
Preface
11
General Safety Instructions
12
Acts, Directives, Accident Prevention Regulations
12
Warning Instructions
12
Prohibitive Signs
14
Protective Gear
15
Environmental Protection
16
Fire Prevention
16
Further Instructions
17
A Correct Use and Application
19
B Vehicle Description
21
Application
21
Description of Assemblies and Functions
22
Vehicle
23
Construction
23
Danger Zones
26
Safety Devices
27
Emergency Stop Button
27
Steering
27
Horn
27
Ignition Key / Lights
27
Main Switch (17)
28
Hopper Transport Safeguards (18)
28
Screed Transport Safeguards (19)
28
Latch for Protective Roof (20)
28
Technical Data, Standard Configuration
30
Dimensions (All Dimensions in MM)
30
Allowed Angle of Rise and Slope
31
Allowed Angle of Driving up
31
DF 145 C Weights (All Weights in T)
32
DF 145 CS Weights (All Weights in T)
32
Performance Data for the DF 145 C
33
Performance Data for the DF 145 CS
34
Travel Drive/Traction Unit
35
DF 145 C Engine
35
DF 145 CS Engine
35
Hydraulic System
35
Material Compartment (Hopper)
36
Material Transfer
36
Material Distribution
36
Screed Lifting Device
37
Electrical System
37
Location of Instruction Labels and Identification Plates
38
Identification Label for the Paver Finisher (6)
40
Standards
41
Continuous Sound Level
41
DF 145 C Vehicle
41
DF 145 CS Vehicle
41
Operating Conditions During Measurement
42
Measuring Point Configuration
42
Vibration Acting on the Entire Body
43
Vibrations Acting on Hands and Arms
43
Electromagnetic Compatibility (EMC)
43
C1.5 Transportation
45
Safety Regulations for Transportation
45
Transportation on Low-Bed Trailers
46
Preparations
46
Drive Onto the Low-Bed Trailer
48
Secure the Paver Finisher in Its Position to the Low-Bed Trailer
49
After Transportation
49
Transportation
50
Preparations
50
Driving Mode
52
Loading by Crane
53
Towing
54
Safely Parking the Vehicle
57
D1.9 Operation
59
Safety Regulations
59
Operating Elements
60
Operating Panel
60
Remote Control
78
Front Side
79
Reverse Side
80
D3.4 Operation
81
Operating Elements on the Paver Finisher
81
Batteries (71)
81
Battery Main Switch (72)
81
Transport Safeguards for the Hopper (73)
82
Mechanical Screed Transport Safeguard (to the Left and the Right Beneath the Driver's Seat) (74)
83
Seat Lock (Behind the Driver's Seat) (75)
83
Separator Fluid Spraying System (80) (O)
84
On / off Switch for Additional Headlight in the Roof (85)
85
On / off Switch for Filler Pump Fuel Tank (85A)
85
On / off Switch Special Lighting (85B)
85
On / off Switch Asphalt Fume Control System (85C)
85
On/Off Switch of Working Lights (85D)
86
On/Off Switch of Rotary Beacon (85E)
86
On / off Switch Connection Sockets (85F)
86
Locking of the Collapsible Roof (LH and RH on the Roofs Console) (86)
87
Hydraulic Folding Roof (87) (O)
88
Electric Setting of the Transportation Volume of the Conveyor (O) (88)
89
Conveyor Limit Switches (89)
90
Ultrasonic Auger Limit Switches (90) (Left and Right)
91
Sockets for Working Lights (Left and Right) (92)
91
Pressure Control Valve for Screed Charging/Relieving (93) (O)
92
Pressure Control Valve for Screed Stop with Pretensioning (93A) (O)
92
Manometer for Screed Charging/Relieving and Screed Stop with Pretensioning (93B)
92
Central Lubrication Unit (O) (100)
93
Lane Clearer (O) (101)
93
Particle Filter - Indicator Lamp (102) (O)
94
Front and Side Window (O) (103)
95
Adjustment of Screed Eccentric (O) (104)
96
D4.14 Operation
97
Preparation of Operation
97
Required Devices and Aids
97
Before Starting Work (in the Morning or When Starting Paving)
98
Checklist for the Machine Operator
98
Starting the Paver Finisher
100
Before Starting the Paver Finisher
100
Normal" Start
100
External Starting (Starting Aid)
101
After Starting
102
Indicator Lamps
102
Battery Charge Indicator (1)
102
Oil Pressure Indicator Lamp for the Travel Drive (2)
102
Preparations for Paving
104
Separator Fluid
104
Screed Heater
104
Direction Marks
104
Loading/Distributing Material
105
Starting for Paving
107
Checks During Paving
109
Paver Finisher Function
109
Quality of the Layer
109
Paving with "Screed Control at Paver Finisher Stop" and "Screed Charging/Relieving
110
General
110
Screed Charging/Relieving
111
Screed Stop
111
Screed Stop with Prestressing
112
Adjusting the Pressure
112
Set Pressure for Screed Charging or Relieving
113
Adjusting the Pressure for Screed Stop with Pretensioning (O)
113
Interrupting/Terminating Operation
114
During Breaks (E.g. the Material Supply Truck Is Late)
114
During Extended Interruptions (E.g. Lunch Break)
114
When Work Is Finished
115
Malfunctions
117
Error Code Query for Engine
117
Output of Numerical Code
117
Fault Codes
119
Problems During Paving
126
Malfunctions on the Paver Finisher or Screed
128
Emergency Device/Steering, Travel Drive
131
E02 Set-Up and Modification
135
Special Notes on Safety
135
Distribution Auger
136
Height Adjustment
136
For Mechanical Adjustment with Ratchet
136
With Hydraulic Adjustment (Option)
137
Auger Extension
138
Mounting Extension Parts
139
Offset Screed Position Towards Back
141
Screed
142
Electrical Connections
142
Connect Remote Controls
142
Connect Grade Control
142
Connect Auger Limit Switches
142
Connect Working Lights
142
F1.0 Maintenance
143
Notes Regarding Safety
143
F2.9 Maintenance Review
145
Maintenance Review
145
F3.5 Maintenance - Conveyor
147
Maintenance - Conveyor
147
Maintenance Intervals
148
Points of Maintenance
148
Chain Tightness of the Conveyor (1)
149
Conveyor Drive - Drive Chains (2)
150
Conveyor Drive Planetary Gear (Left and Right) (3)
151
F4.1 Maintenance - Auger
153
Maintenance - Auger Sub-Unit
153
Maintenance Intervals
154
Points of Maintenance
154
Auger - Outer Bearing (1)
155
Auger Planetary Gear (2)
155
Drive Chain (3) of the Transport Augers
156
Auger Case (4)
158
F5.3 Maintenance - Engine
161
Maintenance - Engine
161
Maintenance Intervals
162
Points of Maintenance
162
Engine Lube-Oil System (2)
165
Engine Air Filter (4)
169
Coolant System of the Engine (5)
170
Engine Drive Belt (6)
170
Engine Exhaust System (7)
171
F7.7 Maintenance - Drive Units
173
Maintenance - Drive Units
173
Maintenance Intervals
174
Points of Maintenance
174
Chain Tightness (1)
175
Planetary Gear (2)
176
F6.2 Maintenance - Hydraulic System
177
Maintenance - Hydraulic System
177
Maintenance Intervals
178
Points of Maintenance
178
Hydraulic Oil Tank (1)
178
Suction/Return Flow Hydraulic Filter (2)
180
High Pressure Filter (3)
181
Hydraulic Hoses (5)
183
Auxiliary Flow Filter (6)
184
F8.6 Maintenance - Electronic System
185
Maintenance - Electronic System
185
Maintenance Intervals
186
Points of Maintenance
189
Batteries (1)
189
Generator (2)
190
Adjustment of Belt Tightness
192
Checking / Adjusting Belt Tension
194
If Necessary, Adjust the Belt Tension
194
Electric Fuses (3)
195
Type of Machine: Conventional Electronics
195
Fuses in Terminal Box (B)
196
Relays in Terminal Box (C)
197
Fuses on Operating Panel
198
Relays in Operating Panel
199
Type of Machine: PLC Electronics
200
Terminal Box
200
Fuses in Terminal Box
201
Relays in Terminal Box (C)
203
Fuses on Operating Panel
204
F9.0 Maintenance - Points of Lubrication
205
Maintenance- Points of Lubrication
205
Maintenance Intervals
206
Points of Maintenance
206
Central Lubrication (1)
207
Bearings (2)
211
F10.0 Checks, Decommissioning
213
Tests, Check-Up, Cleaning, Stopping
213
Maintenance Intervals
214
General Observation
215
Checks by a Specialist
215
Cleaning
216
Conservation of Paver Finisher
217
Downtime up to 6 Months
217
Downtime between 6 Months and 1 Year
217
Re-Commissioning
217
F11.2 Lubricants and Operating Substances
219
Lubricants and Operating Substances
219
Hydraulic Oils
220
Filling Volumes
221
Notes on Changing over from Mineral Oil to Synthetic Oil
222
Drive Unit Planetary Gear
222

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Dynapac 439 Manuals

Dynapac 439 Application, Operation & Maintenance (260 pages)

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Dynapac 439 Operation & Maintenance Manual (224 pages)

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