Dynapac REDLINE DRF25-60W Manuals

Manuals and User Guides for Dynapac REDLINE DRF25-60W. We have 2 Dynapac REDLINE DRF25-60W manuals available for free PDF download: Instruction Manual

Dynapac REDLINE DRF25-60W Instruction Manual (343 pages)

Asphalt Finisher

Brand: Dynapac | Category: Finishers | Size: 24 MB

Table of Contents
3
Preface
11
General Safety Instructions
12
Laws, Guidelines, Accident Prevention Regulations
12
Safety Signs, Signal Words
13
Danger
13
Warning
13
Caution
13
Note
13
Other Supplementary Information
13
Warnings
14
Prohibitive Symbols
16
Protective Equipment
17
Environmental Protection
18
Fire Prevention
18
Additional Information
19
CE Identification and Declaration of Conformity
20
Guarantee Conditions
20
Residual Risks
21
Sensibly Predictable Incorrect Usage
22
A Correct Use and Application
23
B Vehicle Description
25
Application
25
Description of Assemblies and Functions
26
Vehicle
27
Construction
27
Danger Zones
31
Safety Devices
32
Technical Data, Standard Configuration
34
Dimensions (All Dimensions in MM)
34
Allowed Angle of Rise and Slope
35
Permissible Approach Angle
35
Turning Circle
35
Performance Data DRF25-60W
37
Travel Drive/Traction Unit
38
Engine DRF25-60W
38
Hydraulic System
39
Material Compartment (Hopper)
39
Material Transfer
39
Material Distribution
39
Screed Lifting Device
40
Electrical System
40
Permissible Temperature Ranges
40
Identification Points
41
Warning Signs
44
Information Signs
47
Instructive Symbols, Prohibitive Symbols, Warning Symbols
50
Danger Symbols
51
Further Warnings and Operating Instructions
52
Identification Label for the Paver Finisher (41)
54
Explanation of 17-Digit PIN Serial Number
55
Engine Type Plate
56
Standards
57
Continuous Sound Pressure DRF25-60W, Cummins QSB 6.7-C173
57
Operating Conditions During Measurement
57
Vibration Acting on the Entire Body
58
Vibrations Acting on Hands and Arms
58
Electromagnetic Compatibility (EMC)
58
C12 Transportation
61
Safety Regulations for Transportation
61
Transportation on Low-Bed Trailers
62
Preparations
62
Securing the Load
64
Prepare the Low-Bed Trailer
64
Driving Onto the Low-Bed Trailer
65
Lashing Equipment
66
Loading
67
Preparing the Vehicle
68
Securing the Load
69
Securing at the Front and at the Sides
69
Step 1: Fasten Lashing Chains at the Front
69
Step 2: Fasten Lashing Chains at the Side
69
Securing at the Rear - Screed with Side Board
70
Securing at the Rear - Screed Without Side Board
71
Step 1: Fasten Lashing Straps
71
Step 2: Fasten Lashing Chains
71
After Transportation
72
Protective Roof O
73
Transportation
75
Preparations
75
Driving Mode
77
Loading by Crane
78
Towing
81
Safely Parking the Vehicle
84
Lifting the Vehicle with Hydraulic Lifts, Lifting Points
85
D12 Operation
87
Safety Regulations
87
Controls
89
Operating Panel
89
Remote Control
120
Mode of Operation
125
Operating Elements on the Paver Finisher
125
Control Elements on the Operator's Control Station
125
Protective Roof O
126
Ladder
128
Storage Space
128
Operating Panel
130
Seat Console
131
Fuse Box
132
Batteries
133
Main Battery Switch
133
Hopper Transport Safeguard
134
Screed Lock, Mechanical (O)
134
Screed Lock, Hydraulic (O)
135
Paving Thickness Indicator
136
Auger Lighting (O)
137
LED Working Light (O)
138
Auger Height Adjustment Ratchet O
139
Sensor Rod / Sensor Rod Extension
140
Manual Separator Fluid Spray (O)
142
Separator Fluid Spraying System (O)
143
Conveyor Limit Switches - Conventional Version
144
Ultrasonic Auger Limit Switches (Left and Right) - PLC Version
145
Ultrasonic Auger Limit Switches (Left and Right) - Conventional Version
146
Volt / 12 Volt Sockets (O)
147
Pressure Setting Front-Wheel Drive (O)
147
Pressure Control Valve for Screed Charging/Relieving
148
Pressure Control Valve for Paving Stop with Relieving
148
Manometer for Screed Charging/Relieving
148
Screed Eccentric Adjustment
149
Push Roller Crossbar, Adjustable
150
Fire Extinguisher (O)
151
Rotary Beacon O
152
D42 Mode of Operation
153
Preparing for Operation
153
Required Devices and Aids
153
Before Starting Work (in the Morning or When Starting Paving)
155
Check List for the Machine Operator
155
Starting the Paver Finisher
158
Before Starting the Paver Finisher
158
Normal" Starting
158
External Starting (Starting Aid)
160
After Starting
163
Observe Indicator Lamps
165
Engine Coolant Temperature Check (1)
165
Battery Charge Indicator (2)
165
Oil Pressure Indicator Lamp for the Diesel Engine (3)
165
Preparation for Transportation
167
Driving and Stopping the Paver Finisher
169
Preparations for Paving
170
Separator Fluid
170
Screed Heater System
170
Direction Marks
171
Loading/Conveying Material
173
Starting for Paving
175
Checks During Paving
176
Paver Function
176
Quality of the Layer
176
Paving with "Screed Control at Paver Finisher Stop" and "Screed Charging/Relieving
177
General
177
Screed Charging/Relieving
179
Screed Control with Paver Finisher Stop / in Paving Operation (Screed Stop / Floating Stop / Floating Paving)
179
Screed Control with Paver Finisher Stop - Floating Stop with Relief
181
Adjusting the Pressure
181
Set Pressure for Screed Charging or Relieving
181
Setting Pressure for Screed Control with Paver Finisher Stop - Floating Stop with Relief
183
Interrupting/Terminating Operation
185
During Breaks in Paving (E.g. Delay Due to Material Trucks)
185
During Extended Interruptions (E.g. Lunch Break)
185
When Work Is Finished
187
Malfunctions
188
Error Code Query for Engine
188
Output of Numerical Code
190
Error Codes
192
Problems During Paving
199
Malfunctions on the Paver Finisher or Screed
201
E12 Set-Up and Modification
205
Special Notes on Safety
205
Distribution Auger
206
Height Adjustment
206
Grain Sizes up to 16 MM
206
Grain Sizes > 16 MM
206
Auger Extension
208
Mounting Extension Parts
209
Mounting the Material Shaft and Auger Extension
209
Mounting the Outer Auger Bearing
210
Mounting the Auger End Bearing
211
Auger Extension Chart
212
Auger Upgrading, Working Width 3.14 M
214
Auger Upgrading, Working Width 3.78 M
214
Auger Upgrading, Working Width 4.42 M
214
Auger Upgrading, Working Width 5.06 M
215
Auger Upgrading, Working Width 5.70 M
215
Hopper Scraper
216
Offsetting the Screed
217
Levelling
218
Slope Controller
218
Fitting the Height Sensing Device
219
Mounting the Grade Control System
219
Setting up the Sensor Arm
220
Big Ski 9 M, Big Ski 13 M
221
Mounting the Big Ski Bracket on the Crossbeam
223
Mounting the Swivel Arms
224
Mounting the Centre Element
225
Extending the Big Ski
226
Mounting the Sensor Bracket
227
Mounting and Aligning the Sensors
228
Mounting the Distributor Box
229
Connection Diagram
230
Screed
231
Electrical Connections Side Board - Screed - Conventional Version
231
F10 Maintenance
233
Notes Regarding Safety
233
F23 Maintenance Review
235
Maintenance Review
235
F32 Maintenance - Conveyor
237
Maintenance - Conveyor
237
Maintenance Intervals
239
Points of Maintenance
240
Chain Tension, Conveyor (1)
240
Conveyor Deflectors / Conveyor Plates (3)
243
F40 Maintenance - Auger Assembly
245
Maintenance - Auger Assembly
245
Maintenance Intervals
247
Outer Auger Bearing (1)
247
Auger Planetary Gear (2)
247
Gearbox Bolts
248
Check Tightening (6)
248
Mounting Screws - Outer Auger Bearing Check Tightening (7)
255
Auger Blade (8)
256
F51 Maintenance - Engine Assembly Tier 3 (O)
257
Maintenance - Engine Assembly
257
Maintenance Intervals
259
Points of Maintenance
262
Engine Fuel Tank (1)
262
Engine Lube Oil System (2)
263
Engine Fuel System (3)
266
Engine Air Filter (4)
268
Engine Cooling System (5)
270
Engine Drive Belt (6)
272
F60 Maintenance - Hydraulic System
273
Maintenance - Hydraulic System
273
Maintenance Intervals
276
Hydraulic Oil Tank (1)
276
Ventilation Filter
276
High-Pressure Filter (3)
276
Pump Distribution Gear (4)
277
Hydraulic Hoses (5)
277
Auxiliary Flow Filter (6)
277
F72 Maintenance - Travel Drive, Steering
289
Maintenance - Travel Drive, Steering
289
Maintenance Intervals
291
Planetary Gear (1)
291
Drive Wheels (2)
292
Replacing/Dismantling and Installing the Wheels
295
Air Pressure Table
297
Pressures for Equipment Bandag on Michelin XHA
297
Pressures for Equipment Michelin XGC / Techking ETGC
297
Lubrication Points (3)
299
Steering
299
F82 Maintenance - Electrical System
301
Maintenance - Electrical System
301
Maintenance Intervals
303
Maintenance Points
304
Batteries (1)
304
Recharging the Batteries
305
Alternator (2)
306
Cleaning the Alternator
307
Electrical Fuses / Relays (3)
308
Relays in the Engine Compartment
311
Relays in Terminal Box
312
Relays in Operating Panel
314
Relay in Connection Box under the Operating Platform
315
F90 Maintenance - Lubricating Points
317
Maintenance - Lubricating Points
317
Maintenance Intervals
318
Points of Maintenance
319
Central Lubrication System (1)
320
Bearing Points (2)
323
F100 Tests, Stopping
325
Tests, Checks, Cleaning, Stopping
325
Maintenance Intervals
326
General Visual Inspection
326
Check that the Bolts and Nuts Fit Firmly
326
Inspection by an Expert
327
Cleaning
328
Cleaning the Hopper
329
Cleaning the Conveyor and Auger
329
Cleaning Optical or Acoustic Sensors
330
Preserving the Paver Finisher
331
Shutdowns for up to 6 Months
331
Shutdowns Lasting from 6 Months to 1 Year
331
Recommissioning the Machine
331
Environmental Protection, Disposal
332
Environmental Protection
332
Disposal
332
Bolts - Torques
333
Fine Metric Threads - Strength Class 8.8 / 10.9 / 12.9
334
Lubricants and Operating Substances
335
Capacities
337
Lubricant Specifications
338
Engine
338
Cooling System
338
Hydraulic System
338
Pump Distribution Gear
338
Travel Drive Planetary Gear
339
Auger Drive Planetary Gear
339
Auger Box
339
Grease
339
Separator Emulsion
340
Hydraulic Oil
341

Dynapac REDLINE DRF25-60W Instruction Manual (58 pages)

Asphalt Finisher

Brand: Dynapac | Category: Finishers | Size: 16 MB

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Dynapac REDLINE DRF25-60W Manuals

Dynapac REDLINE DRF25-60W Instruction Manual (343 pages)

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Dynapac REDLINE DRF25-60W Instruction Manual (58 pages)

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