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015-000248-2002
Dynamatic 015-000248-2002 Manuals
Manuals and User Guides for Dynamatic 015-000248-2002. We have
1
Dynamatic 015-000248-2002 manual available for free PDF download: Instruction Manual
Dynamatic 015-000248-2002 Instruction Manual (68 pages)
Stamping Press Position Controller
Brand:
Dynamatic
| Category:
Controller
| Size: 6 MB
Table of Contents
Table of Contents
2
Section 1 - Theory of Operation
6
Figure 1: Eddy Current Drive Block Diagram
7
Figure 2: EC 2000-CES Keypad Display
8
Section 2 - Models and Part Numbers
9
Section 3- Specifications
10
Features
10
Power and Load Ratings
10
Electrical Protection
10
Environmental Ratings
11
Electrical Noise
11
Enclosures
11
Weight
11
Dimensions (See Figure 3&4)
11
Reliability
11
Codes and Standards
11
Section 4 - Control Operation Modes
13
Control Modes
13
Mode of Operation
13
SECTION 5 - Inputs/Outputs
14
Analog Inputs
14
Digital Inputs
14
Analog Outputs
14
Digital Outputs
14
Section 6 - Installation
15
Panel & Keypad Layouts
15
Figure 3: Standard Panel Dimensions (Not to Scale)
15
Figure 4: Keypad Cutout Template (to Scale, Inches)
16
Figure 5: Keypad Dimensions (to Scale)
17
Mounting Hardware
18
Wiring
18
Hardware Jumper & Potentiometer Setup
19
Figure 6: Clutch Control Board Layout
20
Figure 7: Brake Control Board Layout
21
Figure 8: Keypad Layout
22
Section 7 - Keypad
22
Section 8 - Programming
23
Menu A: Control Setup
23
Menu B: CLCH PERFORMANCE
26
Menu C: ACCEL/DECEL SETUP
27
Menu D: BRAKE PERFORMANCE
27
Menu F: PROCESS
29
Menu G: FAULT
30
Menu H: FAULT TIMER SETUP
31
Menu I POSITION ERROR SETUP
34
Menu J: METER SETUP
35
Menu K: SERIAL OPTIONS
35
Section 9 - Press Control Operation -- Wired Interface
36
Control Input Signals
36
Control - Output Signals
37
Press Control Interface - Serial Port
38
Signals for Customer's Recorder
39
Brake Contactor
39
Control Operating Modes
39
Section 10 - Startup & Adjustment
43
Power Conversion
43
Press Speed Control
43
Brake Control Board
43
Clutch Control Board
44
Pre-Start-Up Procedure
44
Start-Up Procedure
46
Section 11 - Fault Listing & Descriptions
48
Fault List
48
Level 100 Faults
48
Level 200 Faults
48
Level 300 Faults
50
Section 12 Press Control Interface - Serial Port
52
Serial Port Press Control Instructions
52
Serial Port Parameter Data Packet Instructions
53
Serial Port Parameter Data Packet Instructions (Alternate Method)
54
Serial Port Execute Parameter Instruction
54
Serial Port Fault Report Instruction
54
Serial Port Fault Report Data Packet Content
55
Serial Port Monitor Data Instruction
55
Serial Port Monitor Data Packet Content
55
Serial Port Connections
56
Section 13 - Troubleshooting
57
Trouble Shootng 100 Level Stop Motor Faults
58
Trouble Shootng 200 Level Stop Now Faults
58
Trouble Shootng 300 Level Stop on Top Faults
62
Trouble Shooting. no Fault Displayed
64
Blank Display
64
Keypad Does Not Respond. Display Works
65
Control Does Not Engage. no Faults
65
Unit Runs at Top Speed Only - no Control
65
The Speed Range Is Limited-Doesn't Reach Maximum Speed
65
High Voltages Fuses Blow on Power up
66
High Voltages Fuses Blow While Running
66
Low Voltages Fuses on Clutch Control Board Blow
66
Low Voltages Fuses on Brake Control Board Blow
66
Unstable Speed Running
66
Unstable Speed Slowing or Braking
67
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