Dryer Master DM510 Manuals

Manuals and User Guides for Dryer Master DM510. We have 4 Dryer Master DM510 manuals available for free PDF download: User Manual, Installation Manual, Commissioning Manual, Quick Manual

Dryer Master DM510 User Manual (82 pages)

Computerized Grain Drying Control System

Brand: Dryer Master | Category: Control Systems | Size: 3 MB

Table of Contents
3
Dryer Moisture Systems Inc. - about Us

7
What Is in this Manual

8
DM510 - a Brief Description

9
DM510 - How It Works

10
- Access to Our Customer Support Centre
  10
System Components

11
DM510 User Interface

13
Operation Mode Descriptions

16
- Local Mode
  16
- Manual Mode
  16
- Automatic Mode
  17
DM510 Keypad

17
- Description of the Keys/Buttons Usage and Functions
  17
DM510 Status Lights

19
- Description of the Status Lights
  19
DM510 Dryer States

21
- Description of the Dryer States
  21
Using the DM510

22
- Three Ways to Operate
  
  22
  - Description of the Operating Modes
    22
- Choosing a Moisture Setpoint
  
  23
- Changing between Modes
  
  23
Calibrating the DM510 Sensors

24
- Reasons for Calibration
  24
- Calibration Procedure
  24
- Calibration Frequency
  25
- Setting Alarms
  25
Description of Alarm Limits Operation

27
Changing Products

28
What to Expect When the DM510 Is Turned on

28
The First Week of Drying

29
- Calibrating the Sensors
  29
- Verifying the Throughput
  29
- Drying in Automatic
  29
A Typical Daily Routine

30
A Typical Yearly Routine

31
- Start-Up Check List
  31
- Shutdown Check List
  31
DM510 Function & Usage

32
- 'Mode' Key
  32
- ?Mode” Key
  
  33
- 'Setpoint' Key
  
  36
  - Set Discharge Rate
    36
  - Set Moisture Setpoint
    38
- Calibrate' Key
  
  39
- Alarms' Key
  
  43
  - Setting & Changing Alarms Limits
    44
  - Viewing Alarm Summary
    46
- Bin' Key (Reports Require Optional Printer)
  
  47
- Print' Key (Requires Optional Printer)
  
  51
  - Print Options
    52
  - Averages Report
    53
  - The Averages Report Format
    54
  - Hourly Summary
    55
  - The Hourly Summary Report Format
    56
  - Daily Summary
    57
  - The Daily Summary Report Format
    57
- View' Key
  
  58
  - The View Key Hierarchy
    58
  - View History Screen
    58
- Product' Key
  
  59
  - The Product Key Hierarchy
    59
  - Select Product
    59
- Support' Key
  
  60
  - The Support Key Hierarchy
    60
  - Support (System Help)
    60
  - Diagnostics Screen 1
    61
  - Diagnostics Screen 2
    61
  - Diagnostics Screen 3
    62
  - Control Overview
    62
  - Control Update
    63
- Settings' Key
  
  64
  - System Settings
    64
  - Supervisor Setup
    65
  - Control Limits
    66
  - Alarm Actions
    67
  - Calibration
    68
  - Hang-Up Modem (Only for Systems with an Optional Modem)
    70
  - Deg F to Deg C Conversion
    70
  - System Shutdown
    70
  - Changing System Date & Time
    71
  - Product Information
    71
DM Mobile - Remote Access

73
Appendix 1: Hints for Better Drying

74
- Start-Up and Shutdown
  74
- Drying Air Temperature (Air Plenum Temperature) (APT)
  74
- Tempering
  74
- Cleaning
  75
- Bench Top Moisture Meter Calibration
  75
- Sampling Techniques
  75
- Airflow
  75
- Discharge System
  76
- Burner
  76
- Product Quality
  76
Appendix 2: Troubleshooting - Control

77
Appendix 3: Troubleshooting - Moisture Sensors

79
Appendix 4: Troubleshooting DM Mobile

81

Dryer Master DM510 Installation Manual (75 pages)

Computerized Grain Drying Control system

Brand: Dryer Master | Category: Control Systems | Size: 3 MB

Dryer Master DM510 Commissioning Manual (42 pages)

Computerized Grain Drying Control System

Brand: Dryer Master | Category: Control Systems | Size: 1 MB

Dryer Master DM510 Quick Manual (2 pages)

Brand: Dryer Master | Category: Control Panel | Size: 0 MB

Dryer Master Categories

Control Systems Measuring Instruments Control Panel

More Dryer Master Manuals

Dryer Master DM510 Manuals

Dryer Master DM510 User Manual (82 pages)

Table of Contents

Dryer Moisture Systems Inc. - about Us

What Is in this Manual

DM510 - a Brief Description

DM510 - How It Works

System Components

DM510 User Interface

Operation Mode Descriptions

DM510 Keypad

DM510 Status Lights

DM510 Dryer States

Using the DM510

Three Ways to Operate

Choosing a Moisture Setpoint

Changing between Modes

Calibrating the DM510 Sensors

Description of Alarm Limits Operation

Changing Products

What to Expect When the DM510 Is Turned on

The First Week of Drying

A Typical Daily Routine

A Typical Yearly Routine

DM510 Function & Usage

?Mode” Key

'Setpoint' Key

Calibrate' Key

Alarms' Key

Bin' Key (Reports Require Optional Printer)

Print' Key (Requires Optional Printer)

View' Key

Product' Key

Support' Key

Settings' Key

DM Mobile - Remote Access

Appendix 1: Hints for Better Drying

Appendix 2: Troubleshooting - Control

Appendix 3: Troubleshooting - Moisture Sensors

Appendix 4: Troubleshooting DM Mobile

Dryer Master DM510 Installation Manual (75 pages)

Table of Contents

Index

Table of Figures

Dryer Moisture Systems Inc. - about Us

DM510 - a Brief Description

DM510 - How It Works

System Components

Installation Configurations (Printer Optional)

Project Manager Guide and Checklist

Installation Checklist

Electrical Installation Guidelines

Component Summary

Dryer Master Moisture Sensors

Sensor Types

Inlet Moisture Sensor Installation

Sensor Location

Sensor Installation

Outlet Moisture Sensor Installation

Outlet Sensor Installation Options

DM510 Control Panel Installation

I/O Panel Installation

Power and Grounding Requirements

Control Wiring Requirements

Wiring Instructions (Cable Terminations)

Appendix 1: Motor Speed Control Wiring Diagrams

Appendix 2: Complete Instructions for Programming and Wiring Omega TXDIN70-24V Signal Converter

Appendix 3. Sensor Chutes W/ Rotary Feed

Appendix 4. Round Cell Sensor

Dryer Master DM510 Commissioning Manual (42 pages)

Table of Contents

System Components

Equipment Schematic

System Checkout (General)

System Checkout (Specific)

System Setup & Calibration

Setup and Calibration - Supervisor Setup

Setup and Calibration - Installer Setup

Equipment Setup Check

Appendix 1: Dryer Volumes and Throughput for Grain Handler Dryers