DOT DOT-1549 Manuals

Manuals and User Guides for DOT DOT-1549. We have 1 DOT DOT-1549 manual available for free PDF download: Operation And Maintenance Manual

DOT DOT-1549 Operation And Maintenance Manual (86 pages)

Brand: DOT | Category: Samplers | Size: 8 MB

Revision History
2
Table of Contents
3
Safety & Specifications
6
Safety Information
6
Identification
7
Figure 1: Model, Serial Number (S/N), and Part Number (P/N) Shown on Side of Sampler
7
Specifications
8
Table 1: Mechanical Specifications
8
Table 2: Electrical Specifications
8
Table 3: Fluids Specifications (in Field)
8
Table 4: Standard Filtration Specifications
9
Parts & Equipment
10
Table 5: Manufacturer-Supplied Equipment
10
Table 6: Required User-Supplied Equipment
11
Table 7: Miscellaneous Equipment (Sold-Separately)
11
Physical Setup
12
System Description
12
Figure 2: Edna Sampler with Labelled Sections (Green Boxes) and Components (Black Boxes)
13
Table 8: List of Major System Sections and Components in Figure 2
13
Assembly Instructions
16
Installation and Removal of Reagent Reservoirs
16
Figure 3: Standard Format of DOT Fluid Bag Labels
16
Table 9: Fluid Port Connections and Fluid Volumes
17
Figure 4: Fluid Bags with Shutoff Valve & Cap. Never Remove Black Cap or Purple Luer Shutoff Valve
18
Figure 5: Tools Required for a Fluid Bag Change
19
Figure 6: Edna Sampler on Cradles, with Tools
20
Figure 7: Loosening Shoulder Bolts for Removal of Reagent Case. (Right) Necessary Gap Shown
20
Figure 8: Reagent Case Rotation Direction Relative to Edna Sampler Body to Disengage Slots
21
Figure 9: Edna Sampler with Reagent Case Removed to Expose Reagent Face Plate
21
Figure 10: Fluid Reservoir Installation Using the IDEX Fitting Wrench and Luer Valve
22
Figure 11: Reagent Case and Sampler Body after Installation of Y-Splitter and Reagent Reservoirs
23
Figure 12: Reagent Case with End Cap Removed
24
Figure 13: Luer Caps Installed in All Four (4) Fluid Ports for Long Term Storage
26
Removing and Installing Filter Membranes
27
Figure 14: (Left) Filter Cassette with Nine (9) Filter Holders. (Right) Opened Filter Holder with Filter Membrane Removed
27
Figure 15: Filter Holder Disassembly with Labelled Components
28
Figure 16: Flow Direction of Sample Water through Filter Holders
29
Figure 17: Assembling the Cassette Holder
31
Figure 18: Filter Cassette Installed in Cassette Holder
32
Figure 19: Filter Holder Partially Engaged in Cassette
32
Figure 20: Filter Holder Fully Engaged in Filter Cassette; Filter Holder Is Bottomed out on O-Ring
33
Figure 21: Misaligned Filter Holder (Left) and Aligned Filter Holder (Right)
33
Installing, Replacing, & Storing Filter Cassette
35
Figure 22: Edna Sampler with Removed Filter Cassette
36
Figure 23: Edna Sampler with Attached Filter Cassette
37
Figure 24: Removing Filter Cassette from Sampler Body
38
Figure 25: Filter Cassette on Cassette Sealing Plate
39
Maintenance of Inlet and Outlet Ports
40
Figure 26: Installed Inlet Filter
41
Figure 27: Inlet Filter Housing Removed by Hand
41
Figure 28: Removing Inlet Filter Housing Using Pin Wrench and ¾" Stubby Wrench
42
Figure 29: Inlet Filter Disassembly with 2 MM T-Handle allen Key
42
Figure 30: Membrane Plate Removal, Exposing PEEK Filter
43
Figure 31: Inlet Filter Fully Disassembled. Components in Order of Assembly from Left to Right
43
Figure 32: Inlet Filter Assembly Steps 1 & 2 Shown from Left to Right
44
Figure 33: Inlet Filter Rendering, Showing the Correct Stacking of Components
44
Figure 34: Filter Final Assembly (Step 3) with T-Handle allen Key
45
Electrical & Software
46
Electrical Connections
46
Figure 35: Electrical Connections Diagram (Power & Communications)
46
Sampler Programming
50
Overview
50
Graphical User Interface (GUI) Installation
51
Connecting to Instrument (Step-By-Step)
51
Sampler Operation
52
Sleep Mode
53
Consumables
54
Sample Inlet and Outlet Ports
54
Reagents
55
Table 10: Fluid Consumption with Automated Cleaning [Sampler and Cassette Cleaning Protocol]
55
Table 11: Fluid Consumption with Automated Cleaning [Sampler Only Cleaning Protocol]
55
Updating Consumables in Graphical User Interface (GUI)
56
Figure 36: Status: Consumables Tab
56
Internal Cleaning & Priming Instrument
57
Figure 37: Edna Sampler (Right) with Fluid Collection Tray (Left)
60
Figure 38: Hose Fittings Being Installed (Left), and Hoses Running to Waste Container (Right)
60
Configure Automated Sampling
63
Trigger by Time
64
Figure 39: Automated Sampling Tab in DOT GUI [Trigger by Time]
64
Trigger by Depth (Deep-Rated Units Only)
65
Figure 40: Automated Sampling Tab in DOT GUI [Trigger by Depth]
65
Scheduling Automated Sample Captures
66
Manual Sampling
67
Figure 41: Manual Sampling Tab in DOT GUI
67
Sampler Deployment
68
Operating Temperature Conditions
68
Length of Deployment
68
Sampler Retrieval
70
Maintenance & Care
73
Electrical Connections
73
Anode Replacement
74
Warranty
75
Troubleshooting
75
Appendices
76
Appendix A: Mechanical Drawings
76
Appendix B: Electrical Pinouts
81
Table 12: Sampler Power and Comms Pinout: 8-Pin Male (from Sampler)
81
Table 13: Y-Connector Comms Cable Pinout: 8-Pin Female (from Y-Splitter)
81
Table 14: Y-Splitter Power Cable Pinout: 6-Pin Male (from Y-Splitter)
81
Appendix C: Energy Calculations [Shallow-Rated Units]
82
Appendix D: Refilling Reagent Reservoirs
84

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