DMF RW-1630 Manuals

Manuals and User Guides for DMF RW-1630. We have 1 DMF RW-1630 manual available for free PDF download: Installation And Parts & Service Manual

DMF RW-1630 Installation And Parts & Service Manual

DMF RW-1630 Installation And Parts & Service Manual (118 pages)

Brand: DMF | Category: Industrial Equipment | Size: 7 MB

Table of Contents

Able of Contents

3
Section 2.0 O Perations

11
- Before You Operate the Railgear
  12
- Daily Inspection
  12
- Familiarize Yourself with the Railgear
  12
- Anti-Lock Brake System (ABS)
  13
- Rail Operation of Trucks with ABS
  13
- Trucks Equipped with ABS
  13
- Getting on the Rail
  14
- Getting Onto the Rail
  14
- Highway Operation
  14
- Lower Front Guide Wheels
  14
- Lower Rear Guide Wheels
  14
- Getting off the Rail
  15
- On the Tracks
  15
- Removing Truck from Track
  15
Section 3.0 R M Outine Aintenance

16
- Daily
  17
- Inspection and Maintenance
  17
- Weekly
  17
- Annual Maintenance or as Required
  18
- Bi-Annually
  18
- Lubrication Specification
  18
- Wheel Wear Gauge
  20
- Troubleshooting
  22
- Troubleshooting On-Track Problems
  22
- Derailment
  23
Section 4.0 R I Ailgear Nstallation

24
- Bolt Torque Specifications
  26
- Installation Order
  26
- Pre-Install
  26
- Required Tools & Materials
  26
- Safety Statements
  26
- Initial Instructions
  28
- Truck Condition
  28
- Welding Information
  28
- Work Area
  28
- Front and Rear Installation Rails
  29
- Hydraulic System
  29
- General Information
  30
- Installation of Rear Railgear
  30
- Diagram of Key Components
  31
- Location and Clearance of Railgear
  32
- Location of Rear Railgear
  32
- Shimming and Temporarily Spacing Rear Bracket
  33
- Square Rear Railgear with Truck Axle
  33
- Squaring up Rear Railgear to Truck Frame
  34
- Temporarily Securing Rear Bracket
  34
- Final Rear Railgear Alignment and Weight Settings
  35
- Mounting Plate Installation
  35
- Tack Welding of Spacer
  35
- Cargo Arm Assembly
  36
- MID-Mount Assembly
  36
- Traditional Long Arm Assembly
  36
- Varying Front Railgear Configurations
  36
- Diagram of Key Components
  37
- General Information
  37
- Traditional Long Arm Assembly Installation
  37
- Bridge Kit Information
  38
- Frame Extension Installation
  38
- Front Mounting Dimensions
  41
- Mount Front Railgear
  41
- Front Railgear Clearance
  43
- Cargo Arm Front Assembly Installation
  44
- Cargo Arm Front Assembly Installations
  44
- Diagram of Key Components / Front Mounting Dimensions
  44
- Front Cargo Arms
  44
- Mount Front Railgear
  44
- Align Front Railgear
  46
- Completing Front Installation
  46
- Final Steps
  48
- Under Cab Front Unit Installation
  49
- Under Cab General Information
  49
- Axle Adjustment
  50
- Dismantle
  50
- Mounting
  50
- Welding
  50
- Completion
  51
- Front Tire Clearance Check
  51
- Remote Air Pin-Off Installation
  51
- Behind Cab Front Unit Installation
  53
- Behind Cab General Information
  53
- Dismantle
  54
- Installation
  54
- Completion
  55
- Front Tire Clearance Check
  55
- Overall Alignment Procedure
  55
- Overall Alignment Procedure and Final Weight Adjustment
  55
- Final Weld-Out
  57
- Rail Test
  57
- Install Decals
  59
- Velcro Steering Wheel Lock
  60
- Installation Review Checklist
  61
Section 5.0 R O Ailgear Ptions

62
- Rail Sweeps
  63
- Pin-Off Options
  64
- Brakes
  68
- Cobra Air Brake Location
  68
- Front Air Brake Installation
  69
- Rear Air Brake Installation (RW-1630)
  69
- Air Brake Plumbing Installation
  70
- Cobra Air Brake System Plumbing Overview
  70
- Brake Parts
  73
- Inspection and Adjustment
  73
- Testing
  73
- Two-Piece Wheels
  75
- Stub Axle Shunts
  77
- Hydraulic System
  80

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