DMF RW-1016 Manuals

Manuals and User Guides for DMF RW-1016. We have 1 DMF RW-1016 manual available for free PDF download: Parts & Service Manual

DMF RW-1016 Parts & Service Manual

DMF RW-1016 Parts & Service Manual (110 pages)

Brand: DMF | Category: Automobile Accessories | Size: 8 MB

Table of Contents

Table of Contents

3
Section 2.0 O Perations

11
- Before You Operate the Railgear
  
  12
  - Vehicle Turning Radius, Clearances, and Approach Angles
    12
    
    Highway Speeds
    12
    
    Pinoff Systems and Locations
    12
    
    Railgear Controls
    13
    
    Daily Inspection
    13
- Getting on the Rail
  
  14
  - Getting Onto the Tracks
    14
    
    Lower Rear Guide Wheels
    14
    
    Lower Front Guide Wheels
    14
    
    On the Tracks
    14
- Highway Operation
  
  14
- Getting off the Rail
  
  15
  - Removing Truck from Track
    15
  - Emergency Hand Pump
    16
- Emergency Hand Pump Operation
  
  16
  - Inspection and Maintenance
    18
  - Fluids and Lubrication
    19
  - Rail Wheel Wear Gauge
    21
  - Troubleshooting
    23
  - Derailment
    24
Section 4.0 R Iailgearnstallation

25
- Before You Begin
  
  27
  - Working Safely
    27
    
    Work Area
    27
    
    Truck Condition
    27
    
    Recommended Installation Order
    27
    
    Required Tools & Materials
    28
    
    Test Rail
    28
    
    Welding Information
    29
    
    Bolt Torque Specifications
    29
- Wheel Modification Kit Installation
  
  31
  - General Information
    31
    
    Wheel Adapters and 19.5" Rims
    31
    
    Steering Stops
    31
    
    Tire Pressure Monitoring Systems (TPMS)
    32
    
    Speedometer Recalibration
    32
- Mounting Kit Installation
  
  33
  - General Information
    33
    
    Model-Specific Mounting Kit Installation
    33
- Railgear Installation
  
  34
  - Railgear Assemblies - Identification and Orientation
    34
    
    Railgear Assembly Installation
    34
- Alignment
  
  36
  - General Information
    36
    
    When to Check Alignment
    36
    
    Checking and Adjusting Alignment
    36
- Rail Wheel Loads
  
  38
  - General Information
    38
    
    When to Check Rail Wheel Load
    38
    
    Target Rail Wheel Loads
    38
    
    Checking & Adjusting Rail Wheel Loads
    39
- Exhaust Modification
  
  41
  - General Information
    41
    
    2017+ Ford F-2/350 W/ 6.2L Gas Engine
    41
    
    2017+ Ford F-2/350 W/ 6.7L Diesel Engine
    41
  - Rail Test, Weld-Out, & Final Adjustment
    42
- Rail Test, Weld-Out, & Final Adjustments
  
  42
  - Rail Test
    42
  - Weld-Out & Final Adjustments
    42
- Install Provided Accessories
  
  44
  - Velcro Steering Wheel Lock
    44
    
    Install Operation and Safety Decals
    45
- Installation Review
  
  49
  - General Inspection
    49
Section 5.0 H & E Ydraulic Lectrical S Ystems

51
- Hydraulic System
  
  52
  - Hydraulic Power Unit
    52
    
    Locating Hydraulic Components
    52
    
    Hydraulic Hose Installation
    52
    
    Hydraulic Fitting Installation
    52
    
    Emergency Hand Pump
    57
- Electrical System
  
  58
  - Locating Electrical Components
    58
    
    Routing Wires
    58
    
    Electrical Insulation
    58
Section 6.0 R P Ailgear Arts

63
- Railgear Parts
  63
- Before Ordering Parts
  
  64
  - Serial Numbers and Locations
    64
    
    Common Terminology
    64
    
    Custom Applications
    64
    
    Returns
    64
    
    Labor
    64
- Railgear Mounting Kits
  
  65
  - 2014+ Ram 2500/3500
    75
- Railgear Core Assemblies
  
  76
- Suspension Assemblies, Bearings, & Wheels
  
  80
- Optional Components
  
  88
- Chassis/Wheel Modification Kits
  
  92

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