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SuperSigma2
DMC SuperSigma2 Manuals
Manuals and User Guides for DMC SuperSigma2. We have
2
DMC SuperSigma2 manuals available for free PDF download: Advanced Manual, Quick Reference Manual
DMC SuperSigma2 Advanced Manual (97 pages)
Permanent Magnets Synchronous motors
Brand:
DMC
| Category:
Engine
| Size: 3 MB
Table of Contents
Table of Contents
3
About this Manual
9
References
9
How Settings Are Numbered in this Document
9
How to Correctly and Time-Efficiently Setup a Controller
9
Control Connections
10
Pin 1
10
Forward I/P -- Pump Potentiometer Switch 1
10
Reverse I/P -- Pump Switch 2
10
Footswitch / Belly Button -- Pump Switch 3
10
Pin 5
11
Seat / Tiller -- Pump Switch 4
11
Speed Limit 1 / Inch Forward -- Pump Switch 5
11
Pin 6 Speed Limit 2 / Inch Reverse -- Pump Switch 6 (Power Steer Input)
11
Pin 7 Speed Limit 3 / Handbrake -- Pump Inhibit
12
Pin 8 Analogue Supply 5V
12
Pin 9 Analogue AD1 I/P Accelerator -- Potentiometer
12
Pin 10 Analogue Supply 0V
12
Pin 11 Analogue AD2 -- Footbrake Pot
13
Pin 12 Analogue AD3 -- Steer Pot
13
Pin 13 Key I/P
13
Pin 14 Contactor Supply O/P
13
Pin 15 Contactor 1 O/P (Line)
13
Pin 16 Contactor 2 O/P (Magnet Brake - Fan Control)
14
Pin 17 Contactor 3 O/P (Powersteer - Fan Control)
14
Pin 18 Digital O/P -- Remote LED or Brake Lights or Drive OK
14
Pin 19 Supply 12V -- 70Ma Max
14
Pin 20 CAN +12V -- 70Ma Max
14
Pin 21 CAN H1
14
Pin 22 CAN L1
14
Pin 23 CAN 0V
14
Pin 24 CAN 120R Link
14
Pin 25 CAN H2
15
Pin 26 CAN L2
15
Pin 27 Sensor Supply +5V / +12V
15
Pin 28 Hall 1 I/P
15
Pin 29 Hall 2 I/P
15
Pin 30 Hall 3 I/P
15
Pin 31 Sensor Supply 0V
15
Pin 32 Motor Sensor Sine
15
Pin 33 Motor Sensor Cosine
15
Pin 34 Thermistor AD4 I/P
15
Light Wiring of Pms Controller
16
Connectors' Pin Assignment for Traction
16
Light Wiring Example for Traction
17
Connectors' Pin Assignment for Pump
18
Light Wiring Example for Pump
19
Selecting Active Low or High Digital Inputs
20
Active Low Digital Inputs
20
Active High Digital Inputs
21
Use of Ohmic Potentiometers and Electronic Potentiometers
21
Power Wiring
22
Menu 1 "Adjustment
23
Menu 1 "Traction Adjustments
23
M1-1T Acceleration Delay "Accel
24
M1-2T Deceleration Delay "Decel
25
M1-67T Dual Motor Speed 3 "Dmspd3
40
M1-68T Speed Ratio (Display Kph) "Spdratio
42
M1-69T Vehicle Max. Speed "Vmaxspd
42
M1-70T Safe Stop Torque (Torque Mode Only) "Sfsttorque
42
M1-71T Safe Stop Ramp Time "Sfstrmptm
42
M1-72T Belly Switch Speed "Bellyspd
42
M1-73T Belly Switch Time "Bellytim
42
Menu 1 "Pump Adjustments
43
M1-1P Acceleration Delay "Accel
43
M1-2P Deceleration Delay "Decel
43
M1-3P Creep Speed "Creep
43
M1-4P Creep Speed Ramp "Creeprmp
43
M1-5P Maximum Pot Speed 1 "Potmax1
43
M1-6P Speed 2 Demand "Pspeed2
43
M1-7P Speed 3 Demand "Pspeed3
43
M1-8P Speed 4 Demand "Pspeed4
44
M1-9P Speed 5 Demand "Pspeed5
44
M1-10P Speed 6 Demand (Power Steer) "Pspeed6
44
M1-11P Minimum Motor Speed in Cutback Conditions "Minspeed
44
M1-12P Acceleration Delay for Speed 6 Demand (Pwrstr) "Paccel6
44
M1-13P Power Steer Delay "Pstrdly
44
M1-14P Accelerator Pot Minimum "Accmin
44
M1-15P Accelerator Pot Maximum "Accmax
44
M1-16P Speed Threshold to Enter in End of Braking Mode "Spdthebm
44
M1-17P Ramp Time from Spdthspc to Zero "Spdrmptm
44
Menu 2 "Status
45
Status Tables
46
M2-3 BDI States Table
46
M2-6 Drive and Brake Status Table
46
Speed Limits Table
46
Torque Limits Table
46
M2-9 Motor Limits Table
46
Menu 3 "Controller Setup
47
Menu 3 "Controller Setup for Traction
47
M3-1T Accel. Characteristic "Lin/Curv
49
M3-2T Control Mode "Spd/Torq
49
M3-3T Proportional Direction Brake "Off /Bpro
50
M3-4T Hill Hold "Off/Hh/S
50
M3-5T I/O Pin 5 and 6 "Sp/In/Ad
51
M3-6T I/O Pin 7 "Spd3/Hbk
52
M3-7T Power Steer Trigger "Psf/Fr/S
52
M3-8T Vehicle Type Select "Ride/Wlk
52
M3-9T Tiller Function "Tillfunc
53
M3-10T Belly Switch Disabled at Zero Speed and in Neutral "Bellfunc
53
M3-11T Display Status Field "Of/D/V/K
53
M3-12T Accelerator Type "Acceltyp
53
M3-13T Accelerator Damping Factor "Acceldam
54
M3-14T Single or Dual Motor "Si/Dl/Dr
54
M3-15T Digital O/P 4 Config "Do4Typ
54
M3-16T Active Low or High Digital Inputs "Actvl/H
54
M3-17T Accelerator Supply Wire off Detection "Splywrof
55
M3-18T Standby Timer "Stdbydly
55
M3-19T Driver Output 2 Configuration "Drv2Cfg
55
M3-20T Driver Output 3 Configuration "Drv3Cfg
55
M3-21T Motor Temperature Threshold (for Output Driver) "Mottmpth
55
M3-22T Controller Temperature Threshold (for Output Driver) "Ctrtmpth
55
M3-23T Line Contactor Pull-In Level "Lcplinlv
56
M3-24T Line Contactor Pull-In Time out "Lcplinto
56
M3-25T Drive Torque During Braking "Dtrq@Brk
56
M3-26T Line Contactor Coil Pull-In Voltage "Lcplinvl
56
M3-27T Line Contactor Coil Holding Voltage "Lcholdvl
56
M3-28T Digital Output 2 Pull-In Voltage "Do2Plinv
56
M3-29T Digital Output 2 Hold Voltage "Do2Holdv
56
M3-30T Digital Output 3 Pull-In Voltage "Do3Plinv
56
M3-31T Digital Output 3 Hold Voltage "Do3Holdv
56
M3-32T N/A
56
M3-33T Calibration Data Option "Calvalue
57
M3-34T Loading Default "Loaddefs
57
Menu 3 "Controller Setup for Pump
58
M3-1P Accel. Characteristic "Lin/Curv
59
M3-2P Speed 6 Input Normally Closed or Normally Open "Sp6No/Nc
59
M3-3P Inhibit Input Normally Closed or Normally Open "Hibno/Nc
59
M3-4P Enable Power up Checks "Nchk/Chk
59
M3-5P Enable Pot with Switch "Nosw/Sw
59
M3-6P Display Status Field - "Of/D/V/K
60
M3-7P Digital O/P 4 Config "D04Typ
60
M3-8P Active Low or High Digital Inputs* "Actv L/H
60
M3-9P Supply Wire off Detection "Splywrof
60
M3-10P Line Contactor Pull-In Level "Lcplinlv
60
M3-11P Line Contactor Pull-In Time out "Lcplinto
60
M3-12P Line Contactor Coil Pull-In Voltage "Lcplinvl
60
M3-13P Line Contactor Coil Holding Voltage "Lcholdvl
61
M3-14P Digital Output 2 Pull-In Voltage "Do2Plinv
61
M3-15P Digital Output 2 Hold Voltage "Do2Holdv
61
M3-16P Digital Output 3 Pull-In Voltage "Do3Plinv
61
M3-17P Digital Output 3 Hold Voltage "Do3Holdv
61
M3-18P Driver Output 2 Configuration "Drv2Cfg
61
M3-19P Driver Output 3 Configuration "Drv3Cfg
62
M3-20P Motor Temperature Threshold (for Output Driver) "Mottmpth
62
M3-21P Controller Temperature Threshold (for Output Driver) "Ctrtmpth
62
M3-22P N/A
62
M3-23P Calibration Data Option "Calvalue
62
M3-24P Load Defaults "Loaddefs
62
Pms Motor Auto Tuning
63
Setting up Auto Tuning
63
Menu 4 "Pms Motor Auto Tuning
64
M4-1 Number of Motor Poles "Nmotpole
64
Sensor Technology "Senstype
64
M4-3 Sensor Supply Voltage "Sensuppv
65
M4-4 Number of Sensor Poles "Nsnspole
65
M4-5 Reverse Sensor Reading "Spdrev
65
M4-6 Reverse Motor Direction "Motorrev
65
M4-7 Battery Voltage "Battv at
65
M4-8 RMS Motor Current for Tuning "Ifor at
65
M4-9 Maximum RMS Motor Current "Imotmax
65
M4-10 Back-EMF Constant (Kev) "K Emf
65
M4-11 Motor Phase to Phase Inductance "L Ph-Ph
65
M4-12 Maximum Demagnetizing (Field Weakening) Current "I Demag
65
M4-13 Maximum Motor Frequency "Fmotmax
66
M4-14 Start Auto-Tuning "Autotune
66
M4-15 Recalculation after Changing One of the Adjustments of this Menu Marked with One Star "Recalcul
66
M4-16 Sin/Cos Sensor Delay Angle at 100 Hz "Sensdel
66
M4-17 Auto Tuning Type "Atunetype
66
Initiating Auto Tuning
67
Auto Tuning Errors
68
Recalculation
69
Fine Motor Tuning
69
How to Have more Torque
69
How to Have more Power
69
How to Have more Speed
69
Motor Is Vibrating or Driving Unstable
69
Menu 5 "Pms Motor Setup
70
M5-1 Proportional Gain Speed Controller "Kp Spd
70
M5-2 Integral Gain Speed Controller "Ki Spd
70
M5-3 Enable Double PI Settings for Speed Controller "Spdpix2
71
M5-4 Double PI Speed Threshold "Spdpith
71
M5-5 Proportional Gain Speed Controller below Threshold "Kpspdlow
71
M5-6 Integral Gain Speed Controller below Threshold "Kispdlow
71
M5-7 Transition Time between the Two PI Settings for the Speed Controller "Transtim
71
M5-8 Speed Limit Tolerance "Splimtol
71
M5-9 Speed Limit Action Ramp Time "Splimtim
72
M5-10 Extra Field Weakening Level Referred to the Ideal Flux at Maximum Speed "Fwextra
72
M5-11 Speed Threshold for Beginning Field Weakening "F_FW TH
72
M5-12 Torque Reduction Map in Field Weakening Range Point 1 "Treduc1
72
M5-13 Torque Reduction Map in Field Weakening Range Point 2 "Treduc2
72
M5-14 Torque Reduction Map in Field Weakening Range Point 3 "Treduc3
72
M5-15 Torque Reduction Map in Field Weakening Range Point 4 "Treduc4
72
M5-16 Torque Reduction Map in Field Weakening Range Point 5 "Treduc5
72
M5-17 Capacitor Voltage Ramp Time Capvtime
72
M5-18 Voltage Limiter Filter Frequency Fvlimflt
72
Menu 6 "Pms Motor Advanced
73
M6-1 Decouple Iq and ID Controllers "Decouple
73
M6-2 Enable Software PWM Algorithm Delay Compensation "Pwmdelay
73
M6-3 Limit Torque Controller During Voltage Limiting "Voltsat
73
M6-4 Speed Control Filter "Scfilter
73
M6-5 Enable Voltage Limiter "Voltctrl
73
M6-6 Speed Filter Cut-Off Frequency "Fspdfilt
73
M6-7 Percentage of Correction for Inductance Value "Decoleak
73
M6-8 Back EMF Correction Factor "Bemfcorr
73
M6-9 Speed Estimator Rate "Obs.rate
73
Menu 7 "Limits Setup
74
M7-1 Motor Temp Sensor Type "Mtemptyp
74
M7-2 Motor Temp. Cutback Start "Tempstrt
75
M7-3 I²T Nominal Motor Current "Nomcurr
75
M7-4 I²T Start Motor Temperature "I2Ttemp
75
M7-5 I²T Time "I2Ttime
75
M7-6 I²T Cutback1 "I2Tcutb1
75
M7-7 I²T Cutback2 "I2Tcutb2
75
M7-8 I²T Cutback3 "I2Tcutb3
75
M7-9 Performance Table Speed 1 "Ptspd1
78
M7-10 Performance Table Speed 2 "Ptspd2
78
M7-11 Performance Table Speed 3 "Ptspd3
78
M7-12 Performance Table Cutback 1 "Ptcutbk1
78
M7-13 Performance Table Cutback 2 "Ptcutbk2
78
M7-14 Performance Table Cutback 3 "Ptcutbk3
78
M7-15 Low Voltage Cut Back Start Threshold "Lvcbstrt
80
M7-16 Low Voltage Cut Back End Threshold "Lvcbend
80
M7-17 Low Voltage Error Threshold "Lverror
80
M7-18 High Voltage Cut Back Start Threshold Hvcbstrt
81
M7-19 High Voltage Cut Back End Threshold "Hvcbend
81
M7-20 High Voltage Error Threshold "Hverror
81
M7-21 Absolute Maximum Motor Speed "Absmaxsp
82
M7-22 Torque Threshold for Stall Protection "Trqthlim
82
M7-23 Stall Protection Time "Stalltim
82
M7-24 N/A
82
M7-25 N/A
82
M7-26 Timed Current Limit Timer "Ithtime
83
M7-27 Timed Current Limit Max. Current Threshold "Currth
83
M7-28 Timed Current Limit Low Current Threshold "Imaxlow
83
Menu 8 "Bdi" Battery Discharge Indicator
84
M8-1 Battery Current Limit Via Can Type "Blccanmsg
84
M8-2 Nominal Battery Voltage "Nombatv
85
M8-3 BDI Reset Level "Bdireset
85
M8-4 BDI Empty Level "Bdiempty
85
M8-5 BDI Warning Level "Bdiwarn
85
M8-6 BDI Cut out Level "Bdicut
85
M8-7 BDI Speed Limit "Bdispeed
85
M8-8 Drive Battery Current Limit (Max. Value) "Ibattmax
85
M8-9 Regen Battery Current Limit "Ibattreg
85
Menu 9 "Can Bus Setup
86
M9-1 CAN Node Number "CAN Node
87
M9-2 CAN Bit Rate "Canbitrt
87
M9-3 Transmit/Receive CAN Messages "Canmsgs
87
M9-4 Shared Line Contactor "Sharelc
87
M9-5 Last Node Sharing Line Contactor "Lstnode
88
M9-6 Can Control Type "Cancttyp
88
M9-7 CAN Motor Status Transmit Rate "CAN_MS
88
M9-8 CAN Controller Status Transmit Rate "CAN_CS
88
M9-9 CAN Drive Status Transmit Rate "CAN_DS
88
M9-10 CAN Controller Timeout Timer "CAN_TO
88
M9-11 CAN Node ID Via Digital Input "CAN_DIG
88
Diagnostics
89
Error Codes
89
Pms Motor Sub Error Codes
94
Use of Calibrator and Pc Interface
95
Available Application Notes and Manuals
96
Mechanical Drawings
97
Supersigma2 Controllers
97
Contact Information
97
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DMC SuperSigma2 Quick Reference Manual (58 pages)
Brand:
DMC
| Category:
Industrial Equipment
| Size: 2 MB
Table of Contents
Table of Contents
3
DMC Philosophy - Introduction
5
Supersigma2 Variants
6
Controller Features
7
Technical Specifications
8
Electrical
8
Voltage Specifications
8
Current Specifications
8
Environmental
8
Mechanical
9
Installation Instructions
10
Safety
10
Mechanical Installation and Cooling
10
Power Wiring
10
Light Wiring
10
Speed Sensor Cabling
10
Contactors
11
Flashing New Software
11
Power up Delay
11
Emc Guidelines
12
Power Cables
12
Signal Cables
12
Controller
12
Calibrator
13
The Calibrator
13
Calibrator Map
14
DMC Pc Programmer
14
Dashboard Display
15
General Information
15
Display Setup Menu
15
Display Features Setup
16
Display Icons
17
Parameters
18
Menu 1 "Adjustment
18
Menu 1 "Traction Adjustments
18
Neutral Braking Setup Options
20
Neutral Braking Setup in Speed Control Mode (Control Mode 0)
20
Neutral Braking Setup in Torque Control Mode (Control Mode 1)
20
Neutral Braking Setup in Torque Control Mode (Control Mode 2)
20
Hill Hold
20
Menu 1 "Pump Adjustments
21
Menu 2 "Status
22
Status Tables
23
M2-3 BDI States Table
23
M2-6 Drive and Brake Status Table
23
Speed Limits Table
23
Torque Limits Table
23
M2-9 Motor Limits Table
23
Menu 3 "Controller Setup
24
Controller Setup for Traction
24
Controller Setup for Pump
26
Pms Motor Auto Tuning
28
Setting up Auto Tuning
28
Menu 4 "Pms Motor Auto Tuning
29
Initiating Auto Tuning
30
Auto Tuning Errors
31
Recalculation
32
Menu 5 "Pms Motor Setup
33
Menu 6 "Pms Motor Advanced
34
Menu 7 "Limits Setup
35
Enu 8 "Bdi" Battery Ischarge Ndicator
36
Menu 9 "Can Bus Setup
37
Menu 10 "Fault Log
38
Menu 11 "Test
39
Test Menu for Traction
39
Test Menu for Pump
40
Menu 12 "Debug
41
Menu 13 "About
41
Thermal Motor Management & Performance Table
42
Current Roll Back on Motor Temperature
42
Option to Disable Current Roll Back Functions
42
Diagnostics
43
Error Codes
43
Pms Motor Sub Error Codes
48
Graphics & Schematics
49
Accelerator Characteristics
49
Controller Thermal Cutback Characteristic
49
Light Wiring of Pms Controller
50
Connectors' Pin Assignment for Traction
50
Light Wiring Example for Traction
51
Connectors' Pin Assignment for Pump
52
Light Wiring Example for Pump
53
Can Bus Wiring
54
CAN Bus Wiring Example with DMC Display
54
CAN Bus Wiring Example Without DMC Display
54
Igauge Display - Connection Diagram
55
Power Wiring
55
Mechanical Drawings
56
Supersigma2 Controllers
56
DMC Advanced Display
56
Available Application Notes
57
Contact Information
58
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