Delta VFD-E Manuals

Delta VFD-E Manuals

Manuals and User Guides for Delta VFD-E. We have 1 Delta VFD-E manual available for free PDF download: User Manual

Delta VFD-E User Manual

Delta VFD-E User Manual (396 pages)

high performance/flexible options/micro tpe ac motor drives

Brand: Delta | Category: Media Converter | Size: 6 MB

Table of Contents

Table of Contents
6
Chapter 1 Introduction

14
- Receiving and Inspection
  15
  - Model Explanation
    15
  - Nameplate Information
    15
  - Drive Frames and Appearances
    16
  - Series Number Explanation
    16
    
    Internal Structure
    18
    
    RFI Jumper Location
    18
  - Remove Instructions
    20
    
    RFI Jumper
    20
    
    Remove Front Cover
    21
    
    Remove Keypad
    21
    
    Remove RST Terminal Cover
    21
    
    Remove UVW Terminal Cover
    21
- Preparation for Installation and Wiring
  22
- Dimensions
  26
  - General Wiring Information
    30
  - Applicable Codes
    30
Chapter 2 Installation and Wiring

30
Chapter 3 Keypad and Start up

52
- Operation Method
  53
- Trial Run
  54
Chapter 4 Parameters

56
- Summary of Parameter Settings
  57
  - User Parameters
    57
  - Operation Method Parameters
    62
  - Input Function Parameters
    67
  - Multi-Step Speeds Parameters
    70
  - Protection Parameters
    71
  - Motor Parameters
    74
  - Special Parameters
    76
  - Communication Parameters
    78
  - PID Control Parameters
    80
  - Parameters for Extension Card
    82
  - Analog Input/Output Parameters for Extension Card
    84
  - PG Function Parameters for Extension Card
    87
- Parameter Settings for Applications
  88
  - Speed Search
    88
  - DC Brake before Running
    88
  - Energy Saving
    88
  - Overheat Warning
    89
  - Two-Wire/Three-Wire
    89
  - Operation Command
    89
  - Frequency Hold
    89
  - Auto Restart after Fault
    90
  - Emergency Stop by DC Brake
    90
  - Over-Torque Setting
    90
  - Upper/Lower Limit Frequency
    90
  - Carrier Frequency Setting
    91
  - Keep Running When Frequency Command Is Lost
    91
  - Output Signal During Running
    91
  - Output Signal in Zero Speed
    91
  - Output Signal for Base Block
    92
  - Overheat Warning for Heat Sink
    92
  - Multi-Function Analog Output
    92
- Description of Parameter Settings
  93
  - Parameter Reset
    93
  - Start-Up Display Selection
    94
  - Content of Multi-Function Display
    95
  - User Defined Coefficient K
    96
  - Power Board Software Version
    96
  - Control Board Software Version
    96
  - Password Input
    96
  - Password Decode Flow Chart
    97
  - Password Set
    97
  - Control Method
    98
  - 50Hz Base Voltage Selection
    99
  - Maximum Output Frequency (Fmax)
    100
  - Maximum Voltage Frequency (Fbase) (Motor 0)
    100
  - Maximum Output Voltage (Vmax) (Motor 0)
    101
  - MID-Point Frequency (Fmid) (Motor 0)
    101
  - MID-Point Voltage (VMID) (Motor 0)
    102
  - Minimum Output Frequency (Fmin) (Motor 0)
    102
  - Minimum Output Voltage (Vmin) (Motor 0)
    103
  - Output Frequency Upper Limit
    104
  - Output Frequency Lower Limit
    104
  - Accel/Decel Time Unit
    106
  - Jog Acceleration Time
    107
  - Jog Frequency
    107
  - Auto-Acceleration / Deceleration
    108
  - Acceleration S-Curve
    109
  - Deceleration S-Curve
    109
  - Source of First Master Frequency Command
    114
  - Source of Second Master Frequency Command
    114
  - Source of First Operation Command
    115
  - Combination of the First and Second Master Frequency Command
    115
  - Stop Method
    115
  - PWM Carrier Frequency Selections
    117
  - Motor Direction Control
    118
  - Line Start Lockout
    118
  - Loss of ACI Signal (4-20Ma)
    120
  - Up/Down Mode
    121
  - Accel/Decel Rate of Change of UP/DOWN Operation with Constant Speed
    122
  - Keypad Frequency Command
    123
  - Communication Frequency Command
    123
  - Initial Frequency Selection (for Keypad & RS485/USB)
    124
  - Initial Frequency Setpoint (for Keypad & RS485/USB)
    124
  - Display the Master Freq Command Source
    124
  - Display the Operation Command Source
    125
  - Selection for Carrier Modulation
    125
  - The Relation between Rated Current and Carrier Frequency
    126
  - Multi-Function Output Relay (RA1, RB1, RC1)
    128
  - Multi-Function Output Terminal MO1
    128
  - Analog Output Signal (AFM)
    130
  - Analog Output Gain
    130
  - Terminal Count Value
    131
  - Preliminary Count Value
    131
  - EF Active When Terminal Count Value Attained
    132
  - Fan Control
    133
  - The Digital Output Used by PLC (NOT for VFD*E*C Models)
    133
  - The Analog Output Used by PLC (NOT for VFD*E*C Models)
    134
  - Brake Release Frequency
    135
  - Brake Engage Frequency
    135
  - Display the Status of Multi-Function Output Terminals
    136
  - Keypad Potentiometer Bias
    138
  - Keypad Potentiometer Bias Polarity
    138
  - Use of Negative Bias in Noisy Environment
    140
  - Minimum AVI Voltage
    141
  - Use Negative Slope
    141
  - Multi-Speed Via External Terminals
    150
  - Digital Terminal Input Debouncing Time
    152
  - The Digital Input Used by PLC (NOT for VFD*E*C Models)
    152
  - The Analog Input Used by PLC (NOT for VFD*E*C Models)
    154
  - Display the Status of Multi-Function Input Terminal
    154
  - Internal/External Multi-Function Input Terminals Selection
    156
  - Internal Terminal Status
    157
  - Over-Voltage Stall Prevention
    162
  - Over-Current Stall Prevention During Acceleration
    163
  - Over-Current Stall Prevention During Operation
    164
  - Over-Torque Detection Mode (OL2)
    165
  - Over-Torque Detection Level (OL2)
    166
  - Over-Torque Detection Time (OL2)
    166
  - Electronic Thermal Overload Relay Selection (OL1)
    166
  - Electronic Thermal Characteristic
    168
  - Motor Rated Current (Motor 0)
    172
  - Motor No-Load Current (Motor 0)
    172
  - Torque Compensation (Motor 0)
    173
  - Slip Compensation (Used Without PG) (Motor 0)
    173
  - Motor Parameters Auto Tuning
    174
  - Motor Line-To-Line Resistance R1 (Motor 0)
    175
  - Motor Rated Slip (Motor 0)
    175
  - Slip Compensation Limit
    175
  - Torque Compensation Time Constant
    176
  - Slip Compensation Time Constant
    176
  - Accumulative Motor Operation Time (Day)
    176
  - Motor PTC Overheat Protection
    177
  - Motor PTC Overheat Protection Level
    177
  - Motor PTC Overheat Warning Level
    179
  - Motor PTC Overheat Reset Delta Level
    179
  - Treatment of the Motor PTC Overheat
    179
  - Input Debouncing Time of the PTC Protection
    179
  - DC Brake Current Level
    182
  - DC Brake Time During Start-Up
    182
  - DC Brake Time During Stopping
    182
  - Start-Point for DC Brake
    182
  - DC Brake Time
    183
  - Momentary Power Loss Operation Selection
    183
  - Maximum Allowable Power Loss Time
    184
  - Base Block Speed Search
    184
  - Baseblock Time for Speed Search (BB)
    185
  - Current Limit for Speed Search
    186
  - Auto Reset Time at Restart after Fault
    188
  - Automatic Energy-Saving
    188
  - Automatic Voltage Regulation (AVR)
    189
  - Software Brake Level
    189
  - Compensation Coefficient for Motor Instability
    190
  - OOB Sampling Time
    190
  - Number of OOB Sampling Times
    190
  - OOB Average Sampling Angle
    190
  - DEB Function
    191
  - DEB Return Time
    191
  - Communication Address
    193
  - Transmission Speed
    193
  - Transmission Fault Treatment
    193
  - Time-Out Detection
    194
  - Communication Protocol
    194
  - Address (Communication Address)
    198
  - Command Message
    199
  - Response Message
    199
  - Address List
    204
  - Exception Response
    207
  - The Explanation of Exception Codes
    208
  - Communication Program of PC
    208
  - Response Delay Time
    209
  - Transmission Speed for USB Card
    210
  - Communication Protocol for USB Card
    210
  - Transmission Fault Treatment for USB Card
    210
  - Time-Out Detection for USB Card
    211
  - COM Port for PLC Communication (NOT for VFD*E*C Models)
    211
  - PID Control
    212
  - PID Control Loop
    212
  - PID Set Point Selection
    214
  - Input Terminal for PID Feedback
    214
  - Source of PID Set Point
    215
  - Proportional Gain (P)
    215
  - Integral Time ( I )
    215
  - Differential Control (D)
    216
  - Upper Bound for Integral Control
    216
  - Primary Delay Filter Time
    217
  - PID Output Frequency Limit
    217
  - PID Feedback Signal Detection Time
    217
  - Treatment of the Erroneous Feedback Signals (for PID Feedback Error)
    218
  - Gain over the PID Detection Value
    218
  - PID Offset Level
    219
  - Detection Time of PID Offset
    219
  - Minimum PID Output Frequency Selection
    219
  - Sleep/Wake up Detection Time
    219
  - Sleep Frequency
    220
  - Wakeup Frequency
    220
  - Multi-Function Input/Output Parameters for Extension Card
    223
  - AI1 Function Selection
    226
  - AI1 Analog Signal Mode
    226
  - Min. AVI3 Input Voltage
    226
  - Min. AVI3 Scale Percentage
    226
  - Max. AVI3 Scale Percentage
    227
  - Min. ACI2 Input Current
    227
  - Min. ACI2 Scale Percentage
    227
  - AI2 Function Selection
    227
  - Min. AVI4 Input Voltage
    228
  - Min. AVI4 Scale Percentage
    228
  - Max. AVI4 Input Voltage
    228
  - Max. AVI4 Scale Percentage
    228
  - AO1 Terminal Analog Signal Mode
    229
  - AO1 Analog Output Signal
    229
  - AO1 Analog Output Gain
    229
  - Ao2Terminal Analog Signal Mode
    230
  - AO2 Analog Output Signal
    230
  - AO2 Analog Output Gain
    230
  - PG Input
    231
  - PG Pulse Range
    232
  - Motor Pole Number (Motor 0)
    232
  - Integral Gain ( I )
    233
  - Speed Control Output Frequency Limit
    233
  - Speed Feedback Display Filter
    233
  - Speed Feedback Filter
    234
  - Time for Feedback Signal Fault
    234
  - Treatment of the Feedback Signal Fault
    235
  - Source of the High-Speed Counter (NOT for VFD*E*C Models)
    235
- Different Parameters for VFD*E*C Models
  236
  - Basic Parameters
    237
  - Over Current (OC)
    244
Chapter 5 Troubleshooting

244
- Ground Fault
  245
- Over Voltage (OV)
  245
- Low Voltage (Lv)
  246
- Over Heat (OH)
  247
- Overload
  247
- Keypad Display Is Abnormal
  248
- Phase Loss (PHL)
  248
- Motor Cannot Run
  249
- Motor Speed Cannot be Changed
  250
- Motor Stalls During Acceleration
  251
- The Motor Does Not Run as Expected
  251
- Electromagnetic/Induction Noise
  252
- Environmental Condition
  252
- Affecting Other Machines
  253
  - High Harmonics at Power Side
    253
  - Motor Temperature Rises
    253
  - Common Problems and Solutions
    254
Chapter 6 Fault Code Information and Maintenance

254
- Reset
  259
  - Maintenance and Inspections
    259
  - Daily Inspection
    259
  - Periodic Inspection
    259
  - Periodical Maintenance
    260
  - Ambient Environment
    260
  - Voltage
    260
  - Keypad
    261
  - Mechanical Parts
    261
  - Terminals and Wiring of Main Circuit
    262
  - DC Capacity of Main Circuit
    262
  - Resistor of Main Circuit
    262
  - Transformer and Reactor of Main Circuit
    263
  - Magnetic Contactor and Relay of Main Circuit
    263
  - Printed Circuit Board and Connector of Main Circuit
    263
  - Cooling Fan of Cooling System
    264
  - Ventilation Channel of Cooling System
    264
Appendix A Specifications

266
- All Brake Resistors & Brake Units Used in AC Motor Drives
  270
Appendix B Accessories

270
- B.1.1 Dimensions and Weights for Brake Resistors
  273
- B.1.2 Specifications for Brake Unit
  276
- B.1.3 Dimensions for Brake Unit
  277
- B.1.4 DIN Rail Installation
  278
- B.2 No-Fuse Circuit Breaker Chart
  279
- B.3 Fuse Specification Chart
  280
- AC Input Reactor Recommended Value
  281
- B.4 AC Reactor
  281
  - B.4.2 AC Output Reactor Recommended Value
    282
  - Connected in Input Circuit
    283
  - B.4.3 Applications
    283
    
    Correct Wiring
    284
    
    Dimensions Are in Millimeter and (Inch)
    286
- B.5 Zero Phase Reactor (RF220X00A)
  286
- VFD-E Programming
  287
- B.6 Remote Controller RC-01
  287
  - Description of the Digital Keypad VFD-PU06
    288
  - Explanation of Display Message
    288
- B.7 Pu06
  288
  - VFD-PU06 Operation Flow Chart
    289
  - Description of the Digital Keypad KPE-LE02
    290
- B.8 Kpe-Le02
  290
  - B.8.2 How to Operate the Digital Keypad
    292
    
    Setting Mode
    292
    
    Setting Parameters
    292
    
    To Shift Data
    292
    
    Keypad Dimensions
    293
    
    Reference Table for the 7-Segment LED Display of the Digital
    293
    
    Relay Card
    294
- B.9 Extension Card
  294
  - Analog I/O Card
    295
  - B.9.2 Digital I/O Card
    295
  - Communication Card
    295
  - B.9.5 Speed Feedback Card
    296
    
    Devicenet Communication Module
    296
    
    Fieldbus Modules
    296
    
    Panel Appearance and Dimensions
    296
    
    B.10.1.2 Wiring and Settings
    297
    
    Mounting Method
    297
    
    B.10.1.4 Power Supply
    298
    
    Leds Display
    298
  - B.10.2 Lonworks Communication Module (CME-LW01)
    299
    
    B.10.2.4 Wiring
    300
    
    LED Indications
    300
    
    Terminal Definition for Lontalk System
    300
    
    B.10.3.1 Panel Appearance
    301
    
    B.10.3.2 Dimensions
    302
    
    Parameters Settings in VFD-E
    302
    
    PROFIBUS Address
    302
    
    B.10.4 CME-COP01 (Canopen)
    303
    
    Canopen Connection
    303
    
    Product Profile
    303
    
    B.10.4.3 Components
    304
    
    Pin Definition on Canopen Connection Port
    304
    
    B.10.4.4 LED Indicator Explanation & Troubleshooting
    305
    
    MAC ID Setting
    305
    
    Error Led
    306
    
    LED Descriptions
    306
    
    Sp Led
    306
    
    Mke-Dra
    307
  - B.11 DIN Rail
    307
    
    B.11.2 Mke-Drb
    308
    
    EMC Earthing Plate for Shielding Cable
    308
    
    Mke-Ep
    308
Appendix C How to Select the Right AC Motor Drive

310
- C.1 Capacity Formulas
  311
- C.2 General Precaution
  313
  - Parameter Settings Note
    313
  - Selection Note
    313
- C.3 How to Choose a Suitable Motor
  314
  - Standard Motor
    314
  - Explosion-Proof (Ex) Motor
    315
  - Pole-Changing (Dahlander) Motor
    315
  - Special Motors
    315
  - Submersible Motor
    315
  - Motor Torque
    316
  - Power Transmission Mechanism
    316
  - Ladder Diagram Editor – Wplsoft
    318
  - PLC Overview
    318
  - The Steps for PLC Execution
    319
Appendix D How to Use PLC Function

319
- D.2 Start-Up
  319
- D.2.2 Device Reference Table
  320
- D.2.3 Wplsoft Installation
  321
- D.2.5 Program Download
  322
  - Program Monitor
    322
  - The Limit of PLC
    322
- D.3 Ladder Diagram
  324
  - Program Scan Chart of the PLC Ladder Diagram
    324
  - The Structure and Explanation of Ladder Diagram
    326
  - D.3.3 the Edition of PLC Ladder Diagram
    327
  - The Detail Explanation of Basic Structure of Ladder Diagram
    328
  - D.3.4 the Example for Designing Basic Program
    330
    
    Start, Stop and Latching
    330
    
    The Common Control Circuit
    331
    
    The Latching Circuit of SET and RST Commands
    331
    
    Interlock Control
    332
    
    Oscillating Circuit
    332
    
    Sequential Control
    332
    
    Blinking Circuit
    333
    
    Triggered Circuit
    333
    
    Delay Circuit
    334
    
    Extend Timer Circuit
    334
    
    Summary of DVP-PLC Device Number
    335
- D.4 PLC Devices
  335
  - D.4.2 Devices Functions
    336
    
    The Function of Input/Output Contacts
    336
    
    The Function of Output Contact y
    336
    
    Binary Number (BIN)
    337
  - D.4.3 Value, Constant [K] / [H]
    337
    
    Octal Number (OCT)
    337
    
    BCD (Binary Code Decimal, BCD)
    338
  - D.4.4 the Function of Auxiliary Relay
    338
    
    Decimal Number (DEC)
    338
    
    Hexadecimal Number (HEX)
    338
  - D.4.6 the Features and Functions of Counter
    339
  - 32-Bit High-Speed Addition/Subtraction Counter C235:
    340
  - D.4.7 Register Types
    340
  - D.4.8 Special Auxiliary Relays
    341
  - D.4.9 Special Registers
    342
    
    Communication Addresses for Devices
    343
    
    Basic Commands
    344
  - D.4.11 Function Code (Only for PLC2 Mode)
    344
    
    D.5.2 Output Commands
    345
    
    Main Control Commands
    345
    
    Rising-Edge/Falling-Edge Detection Commands of Contact
    345
    
    Timer and Counters
    345
    
    D.5.6 Rising-Edge/Falling-Edge Output Commands
    346
    
    End Command
    346
    
    Explanation for the Commands
    346
    
    Inverting Operation
    352
    
    Output Coil
    352
    
    Clear the Contacts or the Registers
    353
    
    Latch (ON)
    353
    
    16-Bit Timer
    354
    
    16-Bit Counter
    355
    
    Master Control Start/Reset
    355
    
    Falling-Edge Detection Operation
    357
    
    Rising-Edge Detection Operation
    357
    
    Falling-Edge Series Connection
    358
    
    Rising-Edge Series Connection
    358
    
    Falling-Edge Parallel Connection
    359
    
    Rising-Edge Parallel Connection
    359
    
    Falling-Edge Output
    360
    
    Rising-Edge Output
    360
    
    D.5.9 Description of the Application Commands
    361
    
    D.5.10 Explanation for the Application Commands
    362
    
    Block Move
    366
    
    Addition
    367
    
    Subtraction
    369
    
    Multiplication
    370
    
    Division
    371
    
    Increment
    371
    
    Decrement
    372
    
    Rotate to the Left
    373
    
    Rotate to the Right
    373
    
    Compare (for High-Speed Counter)
    374
    
    D.5.11 Special Application Commands for the AC Motor Drive
    374
    
    Read the AC Motor Drive’s Parameters
    376
    
    Write the AC Motor Drive’s Parameters
    377
    
    PID Control for the AC Motor Drive
    378
    
    Operation Control of the AC Motor Drive
    379
  - D.6 Error Code
    381
    
    Delta Canopen Doesn’t Support Service
    382
    
    Delta Canopen Supports Functions
    382
    
    Delta Canopen Supports Services
    382
Appendix E Canopen Function

382
- Canopen Protocol
  383
- E.1 Overview
  383
  - E.1.2 RJ-45 Pin Definition
    384
  - Pre-Defined Connection Set
    384
  - E.1.4 Canopen Communication Protocol
    385
    
    E.1.4.2 SDO (Service Data Object)
    387
    
    E.1.4.3 PDO (Process Data Object)
    388
    
    Definition of Emergency Object
    390
    
    E.1.4.4 EMCY (Emergency Object)
    390
    
    Definition of Index
    391
  - NMT (Network Management Object)
    385
- E.2 How to Control by Canopen
  394

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