DataCard CP60 Plus Manuals

Manuals and User Guides for DataCard CP60 Plus. We have 1 DataCard CP60 Plus manual available for free PDF download: Service Manual

DataCard CP60 Plus Service Manual

DataCard CP60 Plus Service Manual (212 pages)

Brand: DataCard | Category: Printer | Size: 21 MB

Table of Contents

Service Manual
1
Table of Contents
3
Chapter 1: Introduction

9
- Intended Audience
  10
- Avoiding Electrostatic Discharge
  10
- Symbol Conventions
  11
Chapter 2: Theory of Operation

13
- Printer Components
  
  14
  - Functional Block Diagram
    14
  - Sensors
    15
  - Motors
    17
  - Miscellaneous
    18
  - LCD Menu Diagram
    19
- Sequence of Operation
  
  20
- Open Card Printer Differences
  
  22
- Graphics Printing
  
  23
- Printhead Settings
  
  24
- Magnetic Cards
  
  26
  - Magnetic Data Principles
    26
  - Magnetic Media
    27
  - Encoding Format
    31
- Magnetic Stripe Primary Data Standards
  
  34
  - ISO/IEC 7811 (Parts 2 and 6)
    34
  - Aamva Dl/ID-2000
    34
  - Saflok and Ving
    34
  - Multiple Record Format (SDS)
    35
  - JIS X 6302 (Type I and Type II Cards)
    35
  - Magnetic Media Locations
    36
  - Data Track Locations
    37
  - Summary of Specifications
    38
  - Character Encoding
    39
- Smart Card Technology
  
  41
  - Contact Smart Cards
    42
  - Non-Contact Smart Cards
    44
Chapter 3: Routine Maintenance

51
- Required Tools and Supplies
  52
- Routine Maintenance Procedure
  
  53
Chapter 4: Troubleshooting

59
- General Troubleshooting Procedures
  
  60
- General Notes
  
  60
- Performance Problems
  
  67
  - Printer Initialization Errors
    67
  - Card Jams at Card Input
    68
  - Card Stalls at Output Stacker
    68
  - Card Jams in Printing Area
    69
  - Ribbon Break Errors
    70
- Error Codes
  
  71
  - Error Code Prefixes
    71
  - General Notes
    71
  - Driver API (AP)
    72
  - Printer Driver Errors (DR)
    72
  - Input Errors (IS)
    75
  - Duplex Module Errors (DM)
    75
  - System Errors (SY)
    76
  - Magnetic Stripe Errors (MS)
    77
  - Print Errors (PR)
    82
  - Smart Card Errors (SC)
    84
Chapter 5: Adjustments

85
- General Notes
  
  87
- Installing Printer Diagnostics
  
  87
- Using Printer Diagnostics
  
  89
  - Parts of the Diagnostics Window
    89
  - Menu Options
    90
  - Changing Printer Values
    92
    
    Viewing and Saving Values
    93
    
    Working with Scripts
    94
  - Setting Printer Value Parameters
    95
    
    Printer ID
    95
    
    Card Registration Offset
    95
    
    Card Strip Offset
    96
    
    Ribbon Type
    96
    
    Ribbon Offset
    96
    
    Vertical Offset
    96
    
    Transport Speed
    97
    
    YMC, K, T, & F Strobe Duty
    97
    
    YMC, K, T, and F Power and Base Power
    98
    
    Duplex Infeed Offset
    98
    
    Duplex Home Offset
    99
    
    Duplex Print Return Offset
    99
    
    Duplex Handoff Offset
    99
    
    Smart Card Registration Offset
    99
    
    Image Clipping Leading and Trailing
    100
  - Setting Printer Options
    101
  - Viewing Printer Status
    102
  - Testing Motors
    103
  - Testing Motor Functions
    104
  - Setting up Step Tests for the Printer
    105
  - Running a Magnetic Stripe Test Card
    106
  - Configuring the Magnetic Stripe Module
    107
  - Configuring Custom Track Formats
    109
  - Running Magnetic Stripe Diagnostics
    110
  - Testing the Smart Card Option
    111
- Network Option Adjustments
  
  113
- Software Adjustment Procedures
  
  117
  - Saving and Restoring a Printer Configuration
    117
  - Start Sentinel Position
    119
  - Card Registration Offset Adjustment
    120
  - Ribbon Offset Adjustment
    121
  - Updating the Printer Firmware
    122
  - Duplex Rotational Adjustment
    123
Chapter 6: Removal and Replacement

125
- General Notes
  
  127
  - Symbols
    127
  - Required Tools
    127
  - Screw Torque Specifications
    127
  - Front Wire Routing
    128
  - Duplex and Printhead Wire Routing
    129
  - Functional Block Diagram
    130
- Exterior Components
  
  131
  - Swingarm Cover
    131
  - Main Enclosure
    132
  - Card Hopper
    133
  - LCD Display
    135
- Swingarm Assembly
  
  137
  - Printhead Fan
    138
  - Printhead Spring
    139
- Sensors
  
  140
  - Card Input Sensor (Without Clear Card)
    140
  - Card Input Sensor (with Clear Card)
    141
  - Swingarm Sensor
    142
  - Ribbon Motion Sensor
    143
  - Ribbon Index Sensor
    144
  - Cam Sensor
    145
  - Card Hopper Empty Sensor
    146
- Motors
  
  147
  - Transport Motor
    147
  - Pick Motor
    148
  - Cam Motor
    150
  - Ribbon Motor and Gear
    151
- Transport Assembly
  
  153
  - Main Control Board
    156
  - Transport Timing Belt
    160
  - Belt Tensioner Pulley and Tension Spring
    161
  - Drive and Idler Pulleys
    162
  - Cleaning Rocker Assembly
    163
  - Front Rocker Assembly
    164
  - Rear Rocker Assembly
    165
  - Ribbon Guide
    166
  - Pick Roller
    168
  - Cleaning Drive Roller
    170
  - Front Drive Roller
    172
  - Rear Drive Roller
    174
  - Platen Roller
    177
  - Printhead Cam
    178
  - Printhead Lifter
    179
  - Front Card Guide
    180
  - Rear Card Guide
    181
  - Static Brushes
    183
  - RFID Antenna
    184
- Duplex Module
  
  185
  - Duplex Entry Sensor
    187
  - Duplex Home Sensor (Without Clear Card)
    189
  - Duplex Home Sensor (with Clear Card)
    190
  - Duplex Interface Board
    191
  - Duplex Entry Rocker
    192
  - Duplex Motor
    193
  - Magnetic Clutch/Spring Clutch/Duplex Rollers
    195
- Magnetic Stripe Option
  
  199
- Smart Card Option
  
  205
  - Smart Card Interface Board
    205
  - Solenoid Assembly/Solenoid Link
    206
  - Smart Card Contact
    208
  - Contactless Smart Card Coupler
    211

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