User Manuals: Data Flow Systems TCU800 Pump Controller

User Manuals: Data Flow Systems TCU800 Pump Controller

Manuals and User Guides for Data Flow Systems TCU800 Pump Controller. We have 2 Data Flow Systems TCU800 Pump Controller manuals available for free PDF download: Installation And Operation Manual, Quick Start Manual

Data Flow Systems TCU800 Installation And Operation Manual

Data Flow Systems TCU800 Installation And Operation Manual (162 pages)

Brand: Data Flow Systems | Category: Server | Size: 7 MB

Table of Contents

Table of Contents
5
Preface

9
1 Safety Precautions

11
2 Product Overview

12
- Description
  12
- Features
  13
- Compatibility
  14
- PIN Names/Wiring Definitions
  15
3 Unit Overview

19
- User Interaction
  19
- Hand-Off-Auto (HOA) Switches
  20
- Soft Touch Button
  20
- USB Ports
  21
- Touchscreen
  21
- Monitoring and Control
  22
- Digital Output Control
  23
- Analog Input Monitoring
  23
- Serial Connectivity
  24
- Phase Voltage Monitoring
  24
- Internal Monitoring
  25
- Automatic/Manual Control
  25
- Level Sensing Transducers
  26
- Internal Phase Monitor
  26
- Outputs
  27
- Touchscreen
  27
- Electrical Protection
  28
- Battery Backup (Optional)
  28
- Principles of Operation
  29
- Discrete System (Contact Closure Devices)
  29
- Analog System (Pressure Transducer)
  31
4 Setup

37
5 User Interface

55
6 Operating Procedures

59
- Configuring the Pump Control Process
  59
- Main Settings
  61
- Floats
  61
- Alarm Outputs
  62
- Radio
  63
- Auxiliary
  65
- Analog
  66
- Phase Monitoring
  67
- Pump Monitoring
  68
- Modbus
  69
- Derived Flow
  70
- TCU Settings
  70
- Radio Test Mode
  71
- Reset Pump Stats
  72
- Time
  72
- Auto Configuration
  72
- Device Manager
  73
- Calibrate PMA
  73
- Factory Reset
  73
- Telemetry Configuration
  74
7 Viewing and Troubleshooting Alarms

79
- AC Power Fault
  79
- Auxiliary Input Alarm
  80
- DC Bias Fault
  80
- Float Sequence Fault
  81
- High Well Alarm
  81
- Phase Sequence Fault
  81
- Phase Voltage Fault
  82
- Motor Starter Fault
  82
- Motor Stop Fault
  83
- Transducer Fault
  84
- Leaving the Alarms Screen
  85
8 Modbus Support

86
Appendix

92
Technical Specifications

93
Checkout Procedure for Pump Controller

94
- Step 1: Electrical Termination Review
  94
- Step 2: Operations Testing
  95
Maintenance and Troubleshooting

97
- Blown Fuse
  97
- TCU Replacement
  98
Parts List

99
Mounting Instructions

106
Well Volume Calculations

111
Adding a RIO to the TCU

112
- TCU Replacement
  112
- Configure RIO for Learn Mode
  113
- Mount RIO and Wire AC Power and I/O
  114
- Connect RIO to TCU
  114
- Place the RIO in Learn Mode
  115
- Configuring the TCU to Poll the RIO
  115
- Verify Communication between TCU and RIO
  116
- Add and Configure the Rio's I/O in HT4 or Third-Party HMI
  116
CT Module

118
TCU Transducer Configuration Examples

124
Polling the TCU - DFS Point and Modbus Registers

134
- Pump Control Application by Module Letter and Point
  134
- Pump Control Application by Modbus Register
  140
Support, Service, and Warranty

153
- Support and Service
  153
- Technical Product Assistance
  153
- Return Authorization (RA) Procedure
  153
- Notice
  154
- Warranty
  154
- Questions or Comments on this Manual
  155

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Data Flow Systems TCU800 Quick Start Manual

Data Flow Systems TCU800 Quick Start Manual (25 pages)

Brand: Data Flow Systems | Category: Controller | Size: 3 MB

Table of Contents

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