DANA TM4 SUMO MD MV Manuals

Manuals and User Guides for DANA TM4 SUMO MD MV. We have 3 DANA TM4 SUMO MD MV manuals available for free PDF download: Troubleshooting Manual, Installation Manual

DANA TM4 SUMO MD MV Troubleshooting Manual (182 pages)

Powertrain

Brand: DANA | Category: Industrial Equipment | Size: 6 MB

Safety Warnings

2
- Table of Contents
  5
General Information

6
- Acronyms - Symbols
  6
- Key Features
  7
- Disclaimer
  8
- Safety Instructions
  8
- Dana TM4 Motor and MCU Components
  9
- System Specifications
  10
- Component Description
  11
- Simplified System Schematic
  23
Diagnostics

24
- Diagnostics Tool
  24
- Installing the CAN Drivers
  26
- Connecting the CAN Ports
  26
- Opening ODIN
  27
- Retrieve the Sysfile ID
  27
- Sysfile ID Summary
  31
- Table of Sysfile ID
  31
- Table of Troubleshooting Tree
  31
- Troubleshooting Tips
  33
Service Codes

34
Appendix

160
Appendix 1: Table of Sysfile ID

160
Appendix 2: Table of Troubleshooting Trees

165
Appendix 3: Save EEPROM Sections

171
Appendix 4: Retrieve GDD Files and User Parameters

172
Appendix 5: Cooling Agent Precautions

176
Appendix 6: Update Software

177

DANA TM4 SUMO MD MV Installation Manual (42 pages)

Motor Control Unit

Brand: DANA | Category: Automobile Accessories | Size: 1 MB

Table of Contents
3
1 Introduction

7
- Purpose
  7
- Scope
  7
- What's New
  7
- Disclaimer
  7
- Safety Instructions
  8
  - Format and Location of Safety Warnings in this Guide
    8
- Definitions, Acronyms and Abbreviations
  8
- References
  9
Table 1 Related Document References

9
Table 2 Recommended Transport and Storage Conditions

10
2 Transport and Storage Conditions

10
3 Receiving and Unpacking the MCU

11
- Safety Warnings Related to Handling the MCU
  11
- Inspecting and Moving the MCU
  11
4 Installing the MCU in the Vehicle

12
5 Customer Service

42

DANA TM4 SUMO MD MV Installation Manual (42 pages)

Motor Control Unit

Brand: DANA | Category: Control Unit | Size: 1 MB

Table of Contents
3
1 Introduction

7
- Purpose
  7
- Scope
  7
- What's New
  7
- 1.4 Comparison between CO200-A1 and A3
  7
- Disclaimer
  8
- Safety Instructions
  8
  - Format and Location of Safety Warnings in this Guide
    8
- Definitions, Acronyms and Abbreviations
  9
- References
  9
Table 1 Related Document References

9
Table 2 Recommended Transport and Storage Conditions

10
2 Transport and Storage Conditions

10
3 Receiving and Unpacking the MCU

11
- Safety Warnings Related to Handling Dana TM4 Products
  11
- Inspecting and Moving the MCU
  11
4 Installing the MCU in the Vehicle

12
5 Customer Service

42

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DANA TM4 SUMO MD MV Manuals

DANA TM4 SUMO MD MV Troubleshooting Manual (182 pages)

Table of Contents

Safety Warnings

General Information

Diagnostics

Service Codes

Appendix

Appendix 1: Table of Sysfile ID

Appendix 2: Table of Troubleshooting Trees

Appendix 3: Save EEPROM Sections

Appendix 4: Retrieve GDD Files and User Parameters

Appendix 5: Cooling Agent Precautions

Appendix 6: Update Software

DANA TM4 SUMO MD MV Installation Manual (42 pages)

Table of Contents

1 Introduction

Table 1 Related Document References

Table 2 Recommended Transport and Storage Conditions

2 Transport and Storage Conditions

3 Receiving and Unpacking the MCU

4 Installing the MCU in the Vehicle

Figure 7 Grounding Point

Table 4 Grounding Strap Installation

Table 3 Grounding - Strap Size

Figure 8 Phase Cable Gland Locations

Figure 10 Front of Connector

Table 12 High-Voltage Battery - Pre-Charge Circuit Specifications

Table 11 CO300 Model Number Vs Capacitor Type/Resistance to Chassis

Table 8 HVIL and Emergencystop - Absolute Maximum Rating

Figure 13 Suggested Hvil/Emergencystop Safety Circuit

Figure 14 Suggested Hvil/Emergencystop Safety Circuit

5 Customer Service

DANA TM4 SUMO MD MV Installation Manual (42 pages)

Table of Contents

1 Introduction

Table 1 Related Document References

Table 2 Recommended Transport and Storage Conditions

2 Transport and Storage Conditions

3 Receiving and Unpacking the MCU

4 Installing the MCU in the Vehicle

Figure 2 Mounting Points - External View of Top and Base of the MCU

Figure 6 Grounding Point - MCU - Hole Location

Table 3 Grounding Strap Installation

Figure 7 Phase Cable Identification

Table 4 6- Phase Cable Installation Mappings

Table 5 Motor Sensor Connector Pinout Mapping from TM4 MCU A3 to TM4 Motors

Figure 8 Connector Head Identification

Figure 9 Motor Sensor Interface Location - Base of the MCU

Figure 10 VMU/ECU Interface Location - Underside of the MCU

Figure 14 High-Voltage Battery - Cable Connector Location

Table 6 VMU/ECU Interface Harness - Plug Pinout Specifications

Figure 11 VMU Interface Harness - Plug Pinout - 1-776228-1 - Black Coding

Figure 12 Suggested HVIL Safety Circuit

Table 7 HVIL - Absolute Maximum Rating

5 Customer Service

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