Related Manuals for DANA TM4 SUMO HD
Summary of Contents for DANA TM4 SUMO HD
- Page 1 Installation Guide SUMO HD Product: Motor Control Unit (MCU) Versions: CO300-A1/A2/A2.5 TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide...
- Page 2 Model numbers: CO300-A1 CO300-A2 CO300-A2.5 Document information Reference: TG-0057 TM4 CO300-A1_A2_A2.5 Installation Guide Release date: 2020-11-20 Version number: 19.0 Template information Reference: IN-8032_3 CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 2 of 42 2020-11-20...
-
Page 3: Table Of Contents
4.5.8 Connecting the high-voltage battery ..............34 4.5.9 Connecting the auxiliary battery to the MCU ............. 38 4.5.10 CAN interface ....................39 CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 3 of 42 2020-11-20... - Page 4 CAN protocol and TM4 ODIN ................40 4.6.3 Embedded software packages ................41 4.6.4 Customizing system parameters ............... 42 5 Customer service ......................42 CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 4 of 42 2020-11-20...
- Page 5 CAN MCU interface (CAN 1) base ranges ............40 Table 17 CAN diagnostic interface (CAN 2) base ranges ..........41 Table 18 Embedded software package files ..............41 CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 5 of 42 2020-11-20...
- Page 6 Auxiliary battery – Fuse block diagram .............. 38 Figure 18 CAN1 terminations .................... 39 Figure 19 CAN2 – not terminated ..................39 CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 6 of 42 2020-11-20...
-
Page 7: Introduction
Operating the system outside of the established limits constitutes misuse and may invalidate any warranty. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 7 of 42... -
Page 8: Safety Instructions
Controller Area Network (communication protocol). Direct Current. HVIL Hazardous Voltage Interlock Loop. Motor Control Unit. TM4 ODIN TM4 diagnostic software. Vehicle Management Unit. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 8 of 42 2020-11-20... -
Page 9: References
MCU CAN Protocol vx.x Specifications 1, 2 TG-0001 TM4 ODIN v4 Technical Guide TG-0058 TM4 LSM280A-A1 Installation Guide TG-0059 TM4 SUMO HD Operations and Maintenance Guide TG-xxxx TM4 SUMO HD System Specifications 1, 2 Application Note TM4 SUMO Fuse and DC Cable Selection SC-6000E-036... -
Page 10: Transport And Storage Conditions
Direct exposure to sunlight Not permitted Max. storage period 6 months Note: Refer to the ISO-16750-4 standard for information related to ambient temperature values. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 10 of 42 2020-11-20... -
Page 11: Receiving And Unpacking The Mcu
Note: If the packaging and/or the product are damaged, take photographs of the damage, save all packaging materials and immediately notify the carrier as well as Customer Service at TM4. See Section 5 for TM4 contact information. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 11 of 42 2020-11-20... -
Page 12: Installing The Mcu In The Vehicle
Do not modify any part of the MCU. • • Do not apply any external load to the casing of the MCU. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 12 of 42 2020-11-20... -
Page 13: Using Separate Brackets To Support Mcu And Motor
Also take care to avoid obstructing the vent (see Figure 1) and IGBT coolant emergency overflow holes (see Figure 2) on the MCU casing. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 13 of 42... -
Page 14: Figure 1 Position Of Vent On Base Of Mcu Casing
Note: In case of any sign of coolant leakage from these points; immediately stop operation of the MCU and contact TM4 Customer Service, see Section 5 for contact information. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 14 of 42... -
Page 15: Securing The Mcu
[10] for exact specifications of mounting holes and screws. Note: Prepare the zinc-coated bolt with Loctite 242 or 243 before insertion. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 15 of 42... -
Page 16: Figure 3 Mounting Points - External View Of Top And Base Of The Mcu
Mounting points – External view of top and base of the MCU Note: Mounting points can also be used as lifting points, see the product interface drawing [10] for more information. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 16 of 42 2020-11-20... -
Page 17: Installing The Cooling System
All potential dangers of handling cooling agents cannot be listed here. Consult manufacturer warnings and recommendations for safe handling of the cooling agent. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 17 of 42... -
Page 18: Parallel Configuration
See the System Specifications [5] for estimated pump requirements. Figure 4 Parallel cooling system See the System Specifications [5] for more information on coolant pressure drops and rate flow management. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 18 of 42 2020-11-20... -
Page 19: Serial Configuration
See the System Specifications [5] for more information on coolant pressure drops and flow rate management. Figure 6 Coolant inlet/outlet locations on the MCU CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 19 of 42 2020-11-20... -
Page 20: Coolant Specifications
When using either the parallel (see Figure 4) or serial cooling configuration (see Figure 5), there can be associated drops in pressure that have to be managed; see the System Specifications [5] for coolant specifications. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 20 of 42 2020-11-20... -
Page 21: Electrical Installation
Always measure the voltage between the positive high-voltage DC bus (+) and the negative high-voltage DC bus (-) using appropriate protection and insulation before manipulating the product. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 21 of 42... -
Page 22: General Information For Installing And Handling Cables/Harnesses
Ensure that the brackets/fasteners used to support/secure the cables do not compromise cable integrity. • Never apply perpendicular loads on the connectors/cables when using cable fasteners as this could compromise ingress protection (i.e. IP6K9K). CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 22 of 42 2020-11-20... -
Page 23: Example Installation Sequence
The grounding strap wire length from the MCU grounding point to the vehicle chassis should be as short as possible. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 23 of 42... -
Page 24: Table 3 Grounding - Strap Size
0.1 Ohm. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 24 of 42... -
Page 25: Phase Cables
Standard: Cables connected with logical letter/number sequence (A1-1; B1-2; etc.). • Reverse: Cables connected with reverse letter/number sequence (A1-9; B1-8; etc.). • CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 25 of 42 2020-11-20... -
Page 26: Table 5 Phase Cable Installation Mapping
DrvParameters.Save parameter must be set to 1. For more information, refer to the product Operations and Maintenance Guide [4]. Recommended cable bending radius = cable diameter x 8. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 26 of 42 2020-11-20... -
Page 27: Motor Sensor Interface Harness
Using the motor sensor harness delivered with your TM4 system, or the harness you have prepared for use with a non-TM4 motor, connect the cable to the MCU using its dedicated mating location. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 27 of 42... -
Page 28: Table 6 Motor Sensor Interface Pinout
Not to be connected HVIL+ Resolver Excitation+ (R1) HVIL- COS+ (S1) COS- (S3) SIN+ (S2) SIN- (S4) 1 Wire+ 1 Wire- Resolver Excitation- (R2) Chassis CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 28 of 42 2020-11-20... -
Page 29: Connecting The Vmu Interface Harness
CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 29 of 42... -
Page 30: Table 7 Vmu/Ecu Interface Harness - Plug Pinout Specifications
There are no recommended wire colours. For suggested safety circuit incorporating pins J, K and H, see Section 4.5.7.2. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 30 of 42 2020-11-20... -
Page 31: Table 8 Hvil And Emergencystop - Absolute Maximum Rating
Disclaimer: Note that if you choose not to implement this circuit, TM4 is not responsible for any effects of hazardous behaviour or system malfunction during maintenance or due to a situation requiring an emergency stop. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 31 of 42 2020-11-20... -
Page 32: Figure 13 Suggested Hvil/Emergencystop Safety Circuit
MCU disabled to prevent injury to the user and/or damage to the components. Figure 13 Suggested HVIL/EmergencyStop safety circuit – INV-HP2HV_0309-A-01 & -06 CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 32 of 42 2020-11-20... -
Page 33: Figure 14 Suggested Hvil/Emergencystop Safety Circuit
MCU disabled to prevent injury to the user and/or damage to the components. Figure 14 Suggested HVIL/EmergencyStop safety circuit – all models except -A-01 & -06 CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 33 of 42 2020-11-20... -
Page 34: Connecting The High-Voltage Battery
After that delay, the access panel can be opened and the MCU high-voltage battery inputs can be measured between both polarities and from each polarity to chassis to ensure that no voltage is present. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 34 of 42... -
Page 35: Table 9 High-Voltage Battery - Recommended Fuse Sizing
Characteristics of each inverter model are listed in Table 11. Model numbers are included in the information on the label found on the product casing. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 35 of 42... -
Page 36: Table 11 Co300 Model Number Vs Capacitor Type/Resistance To Chassis
Table 12. Table 12 High-voltage battery – Pre-charge circuit specifications Specifications Units Values Pre-charge current limit Figure 15 MCU high-voltage impedance sensor circuit CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 36 of 42 2020-11-20... - Page 37 [13] for illustrated installation information. See Figure 16 for the location of the high-voltage connectors on the MCU casing. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 37 of 42...
-
Page 38: Connecting The Auxiliary Battery To The Mcu
Auxiliary battery – Fuse specifications Specifications Units Values (12 V/24 V) Current rating Fuse type Fast-acting Figure 17 Auxiliary battery – Fuse block diagram CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 38 of 42 2020-11-20... -
Page 39: Can Interface
CAN1 is terminated, see Figure 18. CAN2 is not terminated, see Figure 19. • Figure 18 CAN1 terminations Figure 19 CAN2 – not terminated CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 39 of 42 2020-11-20... -
Page 40: Software Installation
MCU messages (High priority) 0x0040- 0x0047 Can1BaseAddr2 MCU messages (Low priority) 0x0440- 0x044F Can1BaseAddr3 TM4 diagnostic tool messages 0x0660- (TM4 ODIN) 0x067F CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 40 of 42 2020-11-20... -
Page 41: Embedded Software Packages
The executable is used to copy the necessary files to update the MCU firmware while the .odn4 file can be loaded from TM4 ODIN for diagnostic purposes. CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 41 of 42... -
Page 42: Customizing System Parameters
Refer to the Operations and Maintenance Guide [4] for system parameter configuration. 5 Customer service For further technical assistance, please contact TM4 Customer Service: Email: tm4customersupport@dana.com CONFIDENTIAL TG-0057_19 TM4 SUMO HD CO300-A1_A2_A2.5 Installation Guide © Dana TM4 inc., 2013-2020 Page 42 of 42 2020-11-20...