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Permold IOF-550-C
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Manuals and User Guides for Continental Refrigerator Permold IOF-550-C. We have
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Continental Refrigerator Permold IOF-550-C manual available for free PDF download: Maintenance Manual
Continental Refrigerator Permold IOF-550-C Maintenance Manual (418 pages)
AIRCRAFT ENGINE
Brand:
Continental Refrigerator
| Category:
Engine
| Size: 17 MB
Table of Contents
Table of Contents
8
Scope and Purpose of this Manual
10
1-1.1. Effectivity Symbols
11
1-1.2. Advisories
11
1-1.3. Using this Manual
11
1-1.4. Compliance
12
1-1.5. Order of Precedence
13
Publications
14
1-2.1. Service Documents
14
1-2.2. Related Publications
15
1-2.3. Publication Access
16
1-2.4. Publication Changes
16
TCM Contact Information
17
Chapter 2. Engine Description
19
Chapter 1 - Introduction
19
Chapter 2. Engine Description
21
General Engine Description
21
2-1.1. Engine Model Number Definition
22
2-1.2. Cylinder Number Designations
22
Figure 2-1. Engine Model Identifier
22
Figure 2-2. Cylinder Number Designation
22
Detailed Engine Description
23
2-2.1. Crankcase
23
2-2.2. Engine Drive Train
24
Figure 2-4. Engine Drive Train
24
Figure 2-5. Crankshaft
25
2-2.3. Cylinders
27
Figure 2-6. Updraft Cylinder Assembly
28
Figure 2-7. Cross-Flow Cylinder Assembly
28
2-2.4. Lubrication System
29
Figure 2-8. Lubrication Schematic
30
Figure 2-9. Oil Pump
31
Figure 2-10. Oil Cooler
33
2-2.5. Full Authority Digital Engine Control
34
Figure 2-11. IOF-550-B & C FADEC Components
35
Figure 2-12. IOF-550-N, P & R FADEC Components
36
Figure 2-13. Two-Lamp HSA Panel
39
Figure 2-14. HSA with Battery Condition Monitor Panel
39
Figure 2-15. Engine Control Panel
40
Figure 2-16. Engine Data Interface
40
2-2.6. Fuel System
41
Figure 2-17. IOF-550-B & C Fuel Injection System
41
Figure 2-18. IOF-550 N, P & R Fuel Injection System
42
Figure 2-19. Fuel Pump
43
Figure 2-20. FADEC Fuel Injector and Solenoid
44
2-2.7. Starter Assembly
45
2-2.8. Alternator
45
Figure 2-21. Starting System
45
2-2.9. Engine Cooling
46
Figure 2-22. Engine Cooling Airflow
46
2-2.10. Induction System
47
Figure 2-23. IOF-550-B Updraft Induction Airflow
47
2-2.11. Exhaust
48
Engine Specifications and Operating Limits
48
Figure 2-24. Downdraft (Crossflow) Induction Airflow
48
2-3.1. IOF-550-B Specifications and Operating Limits
49
2-3.2. IOF-550-C Specifications and Operating Limits
51
2-3.3. IOF-550-N, P, and R Specifications and Operating Limits
53
2-3.4. Accessory Drive Ratios
55
2-3.5. Oil Specifications
55
2-3.6. Performance Data
56
Chapter 3. SPECIAL TOOLS and SUPPLIES
61
Chapter 4. AIRWORTHINESS LIMITATIONS
99
Chapter 5. ENGINE REMOVAL and INSTALLATION
101
Chapter 6. OPERATIONAL PERFORMANCE CHECKS
103
6-1.2.3. Hsa Engine Operational Check Procedure
109
Fuel Selector Valve
110
FADEC Primary Power Switch
111
FADEC Secondary Power Switch
111
Ignition Switch
111
Throttle
111
Chapter 7. MAINTENANCE INSPECTIONS
119
Chapter 8 - Troubleshooting
122
Chapter 9 - Maintenance and Adjustments
122
Chapter 10 - Non-Overhaul Repair and Replacement
147
Chapter 8. Troubleshooting
181
Overview
183
General Troubleshooting Chart
184
8-2.1. Engine Runs Rough
185
8-2.2. Engine will Not Run
186
8-2.3. Engine Indication Malfunctions
186
8-2.4. Engine Performance Malfunctions
187
Induction System
188
8-3.1. Engine will Not Start
188
8-3.2. Engine will Not Run
188
8-3.3. Engine Lacks Power or Maximum Manifold Pressure Reduced
188
Fuel Injection System
189
8-4.1. Fuel Injection System Operational Check
190
Charging System
192
FADEC System
192
8-6.1. FADEC Level I Diagnostics
192
Chapter 9. Maintenance and Adjustments
239
9-1.1. Ground Strap Connection Point Cleaning
242
9-1.2. Cleaning Aluminum Alloy Parts
244
Protective Coatings
245
9-2.1. Alodine
245
9-2.2. Aviation Oil
245
9-2.3. Paint
246
Engine Oil Servicing
246
9-3.1. Check and Replenish Engine Oil Level
247
9-3.2. Oil Change
248
9-3.3. Check for Oil Leaks
249
9-3.4. Oil Trend Monitoring and Spectrographic Oil Analysis
253
9-3.5. Oil Sample Collection
253
Ignition System Maintenance
255
9-4.1. Spark Plug Replacement
255
9-4.2. Ignition Harness Maintenance
257
FADEC Dedicated Backup Battery Replacement
259
Throttle Control Linkage Rod Maintenance
259
Adjustment Procedures
261
9-7.1. Oil Pressure Adjustment
262
9-7.2. Fuel System Adjustments
263
9-7.3. Drive Belt Tension Check and Adjustment
265
Chapter 10. Non-Overhaul Removal and Replacement
269
Parts Replacement
273
Fuel Pump Replacement
275
10-2.1. Fuel Pump Removal
275
10-2.2. Fuel Pump Installation
275
Starter Motor and Adapter Replacement
276
10-3.1. Starter Motor Removal
276
10-3.2. Starter Adapter Removal
277
10-3.3. Starter and Starter Adapter Service Limits
278
10-3.4. Starter Adapter Installation
280
10-3.5. Starter Motor Installation
281
Alternator Replacement
282
10-4.1. Direct Drive Alternator Removal
282
10-4.2. Direct Drive Alternator Installation
284
10-4.3. Belt Drive Alternator Removal
286
10-4.4. Alternator Bracket Removal
286
10-4.5. Alternator Drive Belt Sheave Removal
286
10-4.6. Alternator Belt Drive Sheave Installation
287
10-4.7. Alternator Bracket Assembly Installation
288
10-4.8. Belt Driven Alternator Installation
288
Engine Low Voltage Harness Lead Wire Repair and Sensor Replacement
290
10-5.1. EGT Sensor and Lead Wire Replacement
291
10-5.2. Non-EGT Sensor and Lead Wire Replacement
296
10-5.3. Engine Low Voltage Harness Connector Repair
301
FADEC Component Removal and Installation
302
10-6.1. ECU or SSA Connector Installation
302
10-6.2. Ground Strap Removal
305
10-6.3. Ground Strap Installation
306
10-6.4. Electronic Control Unit (ECU) Removal
306
10-6.5. Electronic Control Unit (ECU) Installation
307
Signal Conditioner Removal
309
Signal Conditioner Installation
310
SSA Operational Check
311
SSA Operational Check
313
10-6.10. Fuel Injector Removal
315
10-6.11. Fuel Injector Installation
316
10-6.12. Fuel Injection Solenoid Installation
317
10-6.13. Manifold Air Pressure Sensor Removal
318
10-6.14. Manifold Air Pressure Sensor Installation
318
10-6.15. Fuel Pressure Sensor Removal
319
10-6.16. Fuel Pressure Sensor Installation
320
10-6.17. Manifold Air Temperature (MAT) Sensor Removal
321
10-6.18. Manifold Air Temperature (MAT) Sensor Installation
321
10-6.19. Exhaust Gas Temperature Sensor Removal
322
10-6.20. Exhaust Gas Temperature Sensor Installation
322
10-6.21. Cylinder Head Temperature (CHT) Sensor Removal
324
10-6.22. Cylinder Head Temperature (CHT) Sensor Installation
324
10-6.23. Two Lamp HSA Removal
325
10-6.24. Two Lamp HSA Installation
325
10-6.25. HSA with Battery Condition Monitor Removal
325
10-6.26. HSA with Battery Condition Monitor Installation
325
10-6.27. FADEC Dedicated Backup Battery Removal and Installation
326
10-6.28. EDI Replacement
327
10-6.29. ECP Replacement
327
Lubrication System Repair
327
10-7.1. Oil Filter Adapter Stud Replacement
327
10-7.2. Oil Pump or Tach Drive Repair and Replacement
329
10-7.3. Oil Sump and Oil Suction Tube Repair and Replacement
330
10-7.4. Oil Cooler Repair and Replacement
330
10-7.5. Oil Pressure Relief Valve Repair and Replacement
331
10-7.6. Oil Temperature Control Valve Inspection and Replacement
334
10-7.7. Lubrication Component Service Limits
336
Engine Cylinder Maintenance
338
10-8.1. IOF-550-B & C Valve Train Removal
338
10-8.2. IOF-550-B & C Cylinder Removal
340
10-8.3. IOF-550-N, P & R Valve Train Removal
342
10-8.4. IOF-550-N, P, and R Engine Cylinder Removal
344
Appendix A - Glossary
379
Appendix B - Torque Specifications
389
Appendix C. Standard Practices
397
Appendix C. Standard Practices
399
C-1. Handling Parts
399
C-2. Replacement Parts
400
C-2.1. Background
400
C-2.2. Acceptable Replacement Parts
400
Appendix C - Standard Practices
401
C-2.3. Know Your Supplier
401
C-2.4. 100% Parts Replacement Requirements
401
C-2.5. Mandatory Overhaul Replacement Parts
402
C-2.6. Authorized Oversize/Undersize Parts
402
C-3. Torque
402
C-4. Safety Wiring Hardware
403
Appendix C - Standard Practices
404
Chapter 11 - Engine Assembly
404
Chapter 12 - Post-Overhaul Testing
404
C-5. Tab Washer Installation
405
C-6. Helical Coil Insert Replacement
406
C-6.1. Helical Coil Removal
407
C-6.2. Helical Coil Insertion
408
C-7. Stud Replacement
409
C-7.1. Stud Removal
409
C-7.2. Stud Installation
409
C-7.3. Size-On-Size Rosan ® Stud Removal
411
C-7.4. Step-Type Rosan ® Stud Removal
412
C-7.5. Rosan ® Studs Installation
413
C-8. Cotter Pin Installation
414
C-9. Applying Gasket Maker
415
C-10. Gasket Installation
416
C-11. Hose and Tubing Installation
417
C-12. Harness Routing
418
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