Continental Refrigerator IOF-240-B Manuals

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Continental Refrigerator IOF-240-B Maintenance Manual (348 pages)

AIRCRAFT ENGINE

Brand: Continental Refrigerator | Category: Engine | Size: 12 MB

Table of Contents

8
- List of Effective Pages
  2
- Scope and Purpose of this Manual
  10
  - 1-1.1. Advisories
    11
  - 1-1.2. Using this Manual
    11
  - 1-1.3. Compliance
    12
  - 1-1.4. Order of Precedence
    13
- Publications
  14
- TCM Contact Information
  17
Chapter 2. Engine Description

19
- Chapter 1 - Introduction
  
  19
- List of Tables
  19
- Chapter 2. Engine Description
  21
- General Engine Description
  21
- Detailed Engine Description
  23
  - 2-2.1. Crankcase
    23
  - Figure 2-3. IOF-240 Crankcase
    23
  - 2-2.2. Engine Drive Train
    24
  - Figure 2-4. Engine Drive Train
    24
  - Figure 2-5. Crankshaft
    24
  - Figure 2-6. Camshaft
    25
  - 2-2.3. Accessory Case
    26
  - Figure 2-7. Camshaft Gear
    26
  - Figure 2-8. Accessory Case
    27
  - 2-2.4. Cylinders
    28
  - Figure 2-9. Cylinder Assembly
    28
  - 2-2.5. Lubrication System
    30
  - Figure 2-10. Lubrication Schematic
    30
  - Figure 2-11. Oil Pump
    31
  - 2-2.6. Ignition System
    32
  - Figure 2-12. Oil Cooler Adapter
    32
  - 2-2.7. Fuel System
    33
  - Figure 2-14. Fuel Pump
    34
  - Figure 2-15. Fuel Injector Nozzle
    35
  - 2-2.8. Starter Assembly
    36
  - Figure 2-16. Starting System
    36
  - 2-2.9. Alternator
    37
  - 2-2.10. Engine Cooling
    37
  - Figure 2-17. Engine Cooling Airflow
    37
  - 2-2.11. Induction System
    38
  - Figure 2-18. Typical Crossflow Induction Airflow
    38
- Engine Specifications and Operating Limits
  39
Chapter 3. Special Tools and Supplies

45
Procedure

85
- Fuel Selector Valve
  86
- Bpms
  87
- FADEC Primary Power Switch (Power A)
  87
- FADEC Secondary Power Switch (Power B)
  87
- Ignition Switch
  87
- Throttle
  87
- Chapter 6 - Operational Performance Tests
  
  93
- Chapter 7. MAINTENANCE INSPECTIONS
  
  93
  - Inspection and Maintenance Schedule
    95
- Chapter 9 - Maintenance and Adjustments
  
  96
  - Test Equipment
    105
- Chapter 10 - Non-Overhaul Repair and Replacement
  
  122
Chapter 8. Troubleshooting

157
- Overview
  159
- General Troubleshooting Chart
  160
- Induction System
  162
- Figure 2-13. Fuel Injection System
  163
- Fuel Injection System
  163
  - 8-4.1. Fuel Injector Operational Check
    164
- Charging System
  166
- FADEC System
  166
- Starter System
  178
- Ignition System
  179
  - 8-8.1. Ignition Harness and Spark Plug Diagnostics
    180
- Lubrication System
  181
- Engine Cylinders
  183
- Crankcase or Accessory Case
  184
  - 8-11.1. Excessive Crankcase Pressure
    185
- Exhaust System
  185
Chapter 9. Maintenance and Adjustments

201
- Cleaning
  202
  - 9-1.1. Ground Strap Connection Point Cleaning
    204
  - 9-1.2. Cleaning Aluminum Alloy Parts
    205
- Protective Coatings
  206
  - 9-2.1. Alodine
    206
  - 9-2.2. Aviation Oil
    206
  - 9-2.3. Paint
    207
- Engine Oil Servicing
  208
- Adjustment Procedures
  217
- Fuel Pump Replacement
  229
- Appendix A - Glossary
  
  309
- Appendix B - Torque Specifications
  
  319
Appendix C. Standard Practices

327
- C-1. Handling Parts
  329
- C-2. Replacement Parts
  330
  - C-2.1. Background
    330
  - C-2.2. Acceptable Replacement Parts
    330
  - C-2.3. Know Your Supplier
    330
- Appendix C - Standard Practices
  
  331
- Appendix C - Standard Practices
  
  334
  - Chapter 11 - Engine Assembly
    
    334
  - Chapter 12 - Post-Overhaul Testing
    
    334
    
    C-5. Tab Washer Installation
    335
    
    C-6. Helical Coil Insert Replacement
    336
    
    C-6.1. Helical Coil Removal
    337
    
    C-6.2. Helical Coil Insertion
    338
    
    C-7. Stud Replacement
    339
    
    C-7.1. Stud Removal
    341
    
    C-7.3. Size-On-Size Rosan ® Stud Removal
    341
    
    C-7.4. Step-Type Rosan ® Stud Removal
    342
    
    C-7.5. Rosan ® Studs Installation
    343

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Continental Refrigerator IOF-240-B Manuals

Continental Refrigerator IOF-240-B Maintenance Manual (348 pages)

Table of Contents

Table of Contents

Chapter 2. Engine Description

Chapter 1 - Introduction

Chapter 3. Special Tools and Supplies

Chapter 4. AIRWORTHINESS LIMITATIONS

Chapter 5. ENGINE REMOVAL and INSTALLATION

Procedure

Chapter 6 - Operational Performance Tests

Chapter 7. MAINTENANCE INSPECTIONS

Chapter 9 - Maintenance and Adjustments

Chapter 10 - Non-Overhaul Repair and Replacement

Chapter 8. Troubleshooting

Chapter 9. Maintenance and Adjustments

Appendix A - Glossary

Appendix B - Torque Specifications

Appendix C. Standard Practices

Appendix C - Standard Practices

Appendix C - Standard Practices

Chapter 11 - Engine Assembly

Chapter 12 - Post-Overhaul Testing

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