CONTINENTAL MOTORS O-200-D Manuals

CONTINENTAL MOTORS O-200-D Manuals

Manuals and User Guides for CONTINENTAL MOTORS O-200-D. We have 1 CONTINENTAL MOTORS O-200-D manual available for free PDF download: Installation And Operation Manual

CONTINENTAL MOTORS O-200-D Installation And Operation Manual

CONTINENTAL MOTORS O-200-D Installation And Operation Manual (112 pages)

Brand: CONTINENTAL MOTORS | Category: Engine | Size: 4.41 MB

Table of Contents

January
3
Table of Contents
5
Chapter 1. Introduction

11
Chapter 2. Engine Description

23
- General Engine Description
  23
- Aircraft Interface Requirements
  25
  - 2-2.1. Crankcase Breather Ventilation
    26
  - 2-2.2. Engine Cooling
    26
  - 2-2.3. Induction System
    26
  - 2-2.4. Mass Flow
    26
  - 2-2.5. Air Filtration
    26
  - 2-2.6. Alternate Air System
    26
  - Table 2-1. Recommended Instrument Range Markings
    27
  - Manifold Air Pressure
    27
    
    Fuel Supply Hose Routing
    28
    
    Table 2-2. Oil Gauge Rod Error
    29
    
    Oil Flow and Heat Rejection
    29
    
    2-2.11.4.Spark Plugs
    30
    
    2-2.11.5.Ignition Harness
    30
  - 2-2.12. Exhaust System
    30
    
    Magnetos
    30
  - 2-2.13. Engine Mount Isolators
    31
  - 2-2.14. Engine Mounting
    31
  - 2-2.15. Propeller System
    31
    
    2-2.15.1.Propeller Drive
    31
    
    2-2.15.2.Propellers
    31
- Detailed Engine Description
  32
  - 2-3.1. Crankcase
    32
  - Figure 2-4. Crankcase Features
    32
  - 2-3.2. Engine Drive Train
    33
    
    Figure 2-5. Engine Drive Train
    33
    
    2-3.2.1. Crankshaft
    34
    
    2-3.2.2. Connecting Rods
    34
    
    Figure 2-6. Crankshaft
    34
    
    2-3.2.3. Camshaft
    35
    
    Figure 2-7. Connecting Rod
    35
    
    Figure 2-8. Camshaft
    35
  - 2-3.3. Accessory Case
    36
  - 2-3.4. Cylinders
    36
    
    Figure 2-9. Accessory Case Features
    36
    
    Figure 2-10. Cylinder Features
    37
    
    2-3.4.1. Pistons
    38
    
    2-3.4.2. Hydraulic Valve Tappets
    38
    
    Figure 2-11. Piston Features
    38
  - 2-3.5. Lubrication System
    39
    
    2-3.5.1. Oil Pump
    39
    
    Figure 2-12. Lubrication Schematic
    39
    
    2-3.5.2. Oil Sump
    40
    
    2-3.5.3. Oil Pressure Relief Valve
    40
    
    Figure 2-13. Oil Pump
    40
    
    2-3.5.4. Oil Cooler Adapter
    41
  - 2-3.6. Ignition System
    41
  - Figure 2-14. Oil Cooler Adapter Footprint
    41
  - Figure 2-15. Continental Motors Magneto Part Number Structure
    42
  - Figure 2-16. Champion Ignition Harness Routing (Typical)
    42
  - 2-3.7. Starter Assembly
    43
  - 2-3.8. Alternator
    43
  - 2-3.9. Engine Cooling
    43
  - Figure 2-17. Engine Cooling
    43
  - 2-3.10. Fuel System
    44
  - 2-3.11. Induction System
    44
- Engine Specifications
  45
Chapter 3.Engine Installation

55
Chapter 4. Engine Operation

83
- Introduction
  83
- Flight Prerequisites
  83
- Normal Operation
  87
  - 4-3.1. Pre-Operational Requirements
    87
  - 4-3.2. Engine Start
    88
    
    4-3.2.1. Cold Start
    89
    
    4-3.2.2. Flooded Engine
    89
  - 4-3.3. Ground Run-Up
    90
  - 4-3.4. Taxi Preparation
    92
  - Cruise Climb
    93
  - Descent
    94
  - Engine Shutdown
    95
- Emergency Operation
  96
  - 4-4.1. Engine Fire During Start
    97
  - 4-4.2. Engine Roughness
    97
  - 4-4.3. Engine Overspeed
    98
    
    4-4.3.1. Category I Overspeed
    98
    
    4-4.3.2. Category II Overspeed
    98
    
    4-4.3.3. Category III Overspeed Inspection
    98
  - 4-4.4. High Cylinder Head Temperature
    98
  - Table 4-1. Overspeed Categories
    98
  - 4-4.5. High Oil Temperature
    99
  - 4-4.6. Low Oil Pressure
    99
  - 4-4.7. In-Flight Restart
    100
  - 4-4.8. Engine Fire in Flight
    100
  - 4-4.9. Propeller Strike
    100
- Engine Operation in Abnormal Environments
  101
  - Engine Operation in Hot Weather
    102
    
    Ground Operation in Hot Weather
    103
  - Ground Operation at High Density Altitude
    104
  - C-1. Handling Parts
    109
Appendix A. Glossary

110
Appendix B.torque Specifications

110
Appendix C.standard Practices

110
- C-10. Gasket Installation
  110

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