User Manuals: Concordia Integra Espresso Machine

Manuals and User Guides for Concordia Integra Espresso Machine. We have 3 Concordia Integra Espresso Machine manuals available for free PDF download: Technician Manual, User Manual

Concordia Integra Technician Manual (292 pages)

Coffee system

Brand: Concordia | Category: Coffee Maker | Size: 7 MB

Table of Contents
7
Section 1 :: Integra Overview
15
Bin Door Assembly Components - Integra 0
21
And
23
- Technical Specifications and Site Requirements
  24
- Plumbing
  26
- Flavor System
  27
- Additional Tasks Required at Installation
  30
  - Power up the Machine
    30
  - Bean Hopper
    30
- Operational Configuration
  30
  - Placing Milk in the Refrigeration Unit
    30
- Machine Calibration
  31
- Customer Training
  31
- Installation Checklist
  31
- Removal Procedures
  32
Section 2 :: Installation and Removal
23
Section 3 :: Electrical
33
- Electrical Block Diagram
  33
- Electrical Enclosure
  35
  - Electrical Enclosure Fan
    36
  - Front Panel Cable
    36
  - AC Fuses
    36
  - Expansion Board (Top)
    36
  - Analog (Middle)
    36
  - AC/DC Power Supply
    36
  - Fuses
    37
- AC/DC Power Supply Board
  38
- CPU Board
  39
- Peripheral Connections Configuration
  42
- Transformer
  43
  - Transformer Diagram - PN 1320-023
    43
  - Transformer Diagram - PN 1320-025
    43
  - Machine Operating Voltage
    44
  - AC Voltage
    44
  - DC Voltage
    44
  - Valves
    44
  - Diodes
    44
  - Flavor System
    45
- DC Power Supply Board Leds
  46
- AC Distribution Panel
  48
- Jumper Plug Connector Detail
  49
  - Jumper Plug 2
    49
  - Jumper Plug 8, 10
    50
  - Jumper Plug 8, 10
    53
- Troubleshooting
  54
Section 4 :: Software
55
- Software Overview
  56
- Software Quick Reference Table
  60
- Calibration
  65
  - Pump Pressure
    66
  - Espresso
    66
  - Milk Timings
    67
  - Brewed Coffee (Long Black)
    68
  - Flavor Timings
    69
- CPU Board
  70
- Loading New Software to a Machine
  71
Section 5 :: Plumbing
83
- The Water System
  83
- Water Supply
  85
  - Line Pressure
    85
  - Check Valve
    85
  - Water Filtration System
    85
  - Reverse Osmosis Water System
    85
- Expansion Valve
  86
- Water Pump and Motor Assembly
  86
- Flowmeter
  87
- Hot Water Tank
  88
  - Pressure Relief Valve
    89
  - Temperature/Level Probe
    89
  - Level Probe
    89
  - Temperature Probe
    90
  - Drain Valve
    90
  - Water out
    90
  - Brew Valve
    90
  - Heating Elements
    91
  - High Temperature Limit Switch - Water
    91
  - Draining the Water Tank
    91
- Valve Tree
  92
  - Valve Tree Removal
    93
  - Valve Tree Replacement
    95
- The Steam System
  96
- Steam Tank
  97
  - Steam Valves
    98
  - High Temperature Limit Switch - Steam
    98
  - Heating Elements
    98
  - Water Level Probes
    99
  - Pressure Relief Valve
    99
  - Safety Probe
    100
  - Vacuum Break Valve
    100
  - Draining the Steam Tank
    100
- Front Panel Assembly
  101
  - Steam Pressure Gauge
    101
  - Water Pressure Gauge
    102
  - Setting Pump Pressure
    102
  - Check Water Flow Message
    102
- Troubleshooting
  102
Section 6 :: Coffee System
103
- Coffee System Overview
  104
  - Fresh Water Supply
    105
  - Water Pump / Motor Assembly
    105
  - Flowmeter
    105
  - Hot Water Tank
    105
  - Brew Valve Assembly
    105
  - Brew Group
    105
  - Grounds Chute
    105
  - Upper Piston
    106
  - Lower Piston
    106
  - Bean Hopper
    106
  - Grinder
    106
  - Grounds bin
    106
  - Espresso Nozzle
    106
- Bean Grinders
  107
  - Calibration: Espresso Grind
    108
  - Replacing Bean Grinder Burrs/Blades
    109
  - Coffee Powder Channel
    109
- Bean Hoppers
  110
  - Inserting the Hopper Stopper
    110
- Brew Group Overview
  111
  - Upper Piston
    112
  - Grounds Chute
    112
  - Sweep Arm
    112
  - Brew Chamber
    112
  - Thermal Switch
    112
  - Brew Block
    112
  - Brew Chamber Heater
    112
  - Grounds bin
    112
  - Empty Grounds bin
    113
- Troubleshooting
  113
Section 7 :: Milk System and Refrigeration System
115
- Milk Delivery System Overview
  116
- Milk Delivery System Components
  117
  - Milk Pump Assembly
    117
  - Pick-Up Screen
    117
  - Air Check Valve
    117
  - Milk Pick-Up Tube
    117
  - Product Delivery Nozzle
    117
  - Vacuum Break Valve
    117
- The Drink Pour Process
  118
  - Latte
    118
  - Cappuccino
    118
- Milk System Theory of Operation
  118
  - Basic Terminology
    118
  - Initial Setup of the Milk System
    119
  - Milk System Capabilities
    120
  - A Common Milk Timing Mistake
    120
- Air Gate Valve Assembly
  121
  - Air Gate Valve
    121
  - Air Vent Valves
    122
  - Air Vent Needles
    122
- Milk Flow Sensor
  123
  - Adjusting the Milk Flow Sensor
    123
- Cappuccino Temperature Adjustment Valve
  125
  - Mixing TEE
    125
- Refrigeration Unit
  126
  - Placing Milk in the Machine
    126
  - Checking the Refrigeration Unit Temperature
    127
- Refrigeration Unit Overview
  127
  - Milk Pump Assembly
    127
  - Refrigeration Cooling Module Assembly
    128
  - Cold Sink Plenum
    129
  - Interior Fan Assembly
    129
  - Refrigeration Unit Temperature Probe Assembly
    129
  - Milk Pick-Up Tube
    129
  - Exterior Cooling Module Fan Assembly
    130
- Troubleshooting
  130
Section 8 :: Flavor System
131
- Flavor System Overview
  132
  - Chocolate Sauce Delivery Path
    132
  - Syrup Delivery Path
    133
  - Flavor Lines
    134
  - Chocolate Heater Assembly
    134
  - Chocolate Sauce
    135
- Flavor Storage Area
  135
  - Connecting Flavor Tubing
    136
  - Changing Flavor Boxes
    137
- Changing the Flavor Pour Rate
  138
  - Verifying Proper Syrup Flow
    140
- Peristaltic Pumps
  140
- Syrup Manifold
  141
  - Replacing the Syrup Manifold
    142
- Cleaning the Flavor System
  144
- Priming the Flavor System
  145
- Troubleshooting
  146
Section 9 :: Steam Wand
147
- Steam Wand Overview
  148
  - ON/OFF Button
    148
- Installation
  148
- Valves
  148
- Replacing the Steam Wand Button
  149
- Replacing a Steam Wand
  149
  - Removing a Steam Wand
    149
- Troubleshooting
  149
- Cleaning the Steam Wand
  150
Section 10 :: Cleaning and Maintenance
155
- Routine Machine Maintenance
  156
  - Daily Maintenance
    156
  - Monthly Maintenance
    156
  - Concordia Cleaning Products
    156
- Cleaning Timers
  157
- Preventive Maintenance
  157
Section 11: Concordia Procedures
160
- Concordia Coffee Systems Service Call Protocol
  160
  - Arrival to Site
    160
  - Machine Repair
    160
  - Hold for Parts Procedures
    160
  - Departing from Site
    160
  - Required Immediately for Call Closeout
    161
- Complete Call Protocol
  161
  - Machine Appearance
    161
  - Brew Group
    161
  - Water Tank
    161
  - Water Pump
    161
  - Steam Tank
    161
  - Refrigeration Unit
    161
  - Espresso Extraction
    161
  - Milk Pour
    161
- Service Call Checklist
  162
- Parts Return Policy for Non-Consignment Agents
  163
- Parts Return Policy for Consignment Agents
  163
  - Return Material Tag
    164
- Parts Replenishment Form
  165
Section 12 :: Customer Service and Training
167
- Training the Customer
  168
  - Customer Training Includes
    168
  - User Guide
    168
  - Filling Machine with Beans and Milk
    168
  - Making a Drink
    168
  - Serial Number
    168
  - Accessing the Software Menu
    168
  - Cleaning
    169
  - Ordering Cleaning Supplies
    169
  - Troubleshooting Tips
    169
  - Calling Concordia for Assistance
    169
  - Value-Added Service
    170
  - Greet the Customer
    172
- G.u.e.s.t
  172
  - Understand Your Customer
    173
  - Empathize with the Customer
    174
  - Solve the Problem
    175
  - Train the Customer
    175
Section 13 :: Messages
177
- Troubleshooting Display Messages
  177
Section 14 :: Troubleshooting
187
- Troubleshooting Quick Reference Guide
  188
  - Machine Failure
    188
  - Coffee System
    189
  - Flavor System
    190
  - Milk System
    190
- Troubleshooting Trees
  191
Section 15 :: Parts List & Diagrams
247
- Recommended Tools List
  248
  - Standard Tools
    248
  - Concordia Stocked Tools
    248
  - Consumables
    248
- Parts List and Diagrams
  249
Section 16 :: Index
281
Section 17 :: Service Bulletins
289
- Service Bulletins
  291

Concordia Integra User Manual (46 pages)

grinds fresh whole beans, brews fresh espresso, steams fresh milk

Brand: Concordia | Category: Coffee Maker | Size: 2 MB

Table of Contents
2
Table of Contents

5
Important Safety Information

5
Machine Overview

6
- The Integra System
  
  6
- The Integra System Components
  
  7
  - Touch Pad
    7
  - Product Outlet
    7
  - Power Switch
    7
  - Drain Tray and Grate
    7
  - Refrigeration Unit
    7
  - Service Switch
    7
  - Bean Hopper
    7
  - Grounds bin
    7
Using the Espresso System

8
- Starting the System
  
  8
  - Starting System if Display Reads: MACHINE IS off
    8
- Touch Pad
  
  9
- Pouring Drinks
  
  11
  - Product Outlet
    11
- Sample Drinks
  
  12
Machine Software Overview

13
- Service Switch
  
  13
- Software Programming Menu
  
  14
  - Accessing the Programming Menu
    14
  - Scrolling in the Menu
    14
  - Accessing a Sub-Category
    14
  - Changing a Value
    14
  - Exiting a Sub-Category
    14
  - Exiting the Main Menu
    14
  - Check Grand Total Drink Statistics
    15
  - Detailed Total Drink Statistics
    15
  - Detailed Daily Drink Statistics
    15
- Software
  
  16
  - Programming Menu Informational Screens
    16
  - Categories
    16
Beans and the Bean Hopper

18
- Storing Espresso Roast Beans
  
  18
- Bean Hopper
  
  18
  - Directions for Filling Bean Hopper
    18
- The Hopper Stopper
  
  19
  - Using the Hopper Stopper
    19
  - Removing a Bean Hopper
    19
- Refrigeration Unit
  
  20
  - Placing Milk in the Machine
    20
  - Checking the Refrigeration Unit Temperature
    21
Milk and the Milk System

20
The Flavor System

22
- Flavor Storage
  
  22
- Replacing Empty Flavor Boxes
  
  23
  - Removing a Flavor Box Connector
    23
  - Replacing a Flavor Box
    24
- Chocolate Sauce
  
  24
Steam Wand

25
- Steam Wand Overview
  
  25
  - ON/OFF Button
    25
- Cleaning the Steam Wand
  
  25
Cleaning and Maintenance

26
- Cleaning
  
  26
  - Cleaning Timers
    26
  - Auto-Rinse Cycle
    26
- Daily Cleaning Procedures
  
  27
  - Clean the Milk System
    27
  - Clean the Brew Group
    27
  - Empty Grounds bin
    28
  - Clean Drain Grate and Drain Tray
    28
  - Clean Exterior Surfaces
    28
  - Clean Interior of Refrigeration Unit
    29
  - Refill Consumables
    29
  - Clean Product Outlet
    29
- Monthly Cleaning Procedures
  
  30
  - Check Air Filter
    30
  - Removing the Air Filter
    30
  - Clean the Bean Hopper
    30
  - Replace the Upper Piston O-Ring
    31
  - Reset the O-Ring Counter
    32
- Preventive Maintenance
  
  33
- Ordering Cleaning and Replacement Items
  
  33
Operational Messages

34
Error Messages

36
Troubleshooting

37
Faq

39
Machine Warranty

42

Concordia Integra User Manual (46 pages)

Espresso system grinds whole beans, brews espresso, steams milk, and delivers espresso beverage

Brand: Concordia | Category: Coffee Maker | Size: 2 MB

Table of Contents
3
Important Safety Information

7
- The INTEGRA 1 System
  
  8
- The INTEGRA 1 System Components
  
  9
  - Touch Pad
    9
  - Product Outlet
    9
  - Power Switch
    9
  - Drain Tray and Grate
    9
  - On-Board Refrigeration Unit
    9
  - Service Switch
    9
  - Bean Hopper
    9
  - Grounds bin
    9
Using the Espresso System

10
- Starting System if Display Reads: MACHINE IS off
  10
- Touch Pad
  
  11
  - Touch Pad Description
    11
- Pouring Drinks
  
  13
  - Product Outlet
    13
Machine Software Overview

15
- Software Programming Menu
  
  15
  - Accessing the Programming Menu
    15
  - Scrolling in the Menu
    15
  - Accessing a Sub-Category
    15
  - Changing a Value
    15
  - Exiting a Sub-Category
    15
  - Exiting the Main Menu
    15
  - Check Grand Total Drink Statistics
    16
  - Detailed Total Drink Statistics
    16
  - Detailed Daily Drink Statistics
    16
- Software
  
  17
  - Programming Menu Informational Screens
    17
  - Categories
    17
- Service Switch
  
  19
Beans and the Bean Hopper

20
- Storing Espresso Roast Beans
  
  20
- Bean Hopper
  
  20
  - Directions for Filling Bean Hopper
    20
- The Hopper Stopper
  
  21
  - Using the Hopper Stopper
    21
  - Removing a Bean Hopper
    21
Milk and the Milk System

22
Flavor and the Flavor System

24
- Flavor Storage
  
  24
- Replacing Empty Flavor Boxes
  
  24
  - To Remove Connector
    24
  - To Replace Syrup/Sauce Box
    25
- Chocolate Sauce
  
  26
Cleaning and Maintenance

27
- Cleaning
  
  27
  - Cleaning Timers
    27
  - Auto-Rinse Cycle
    27
- Daily Cleaning Procedures
  
  28
  - Clean the Milk System
    28
  - Clean the Brew Group
    28
  - Empty Grounds bin
    28
  - Clean Drain Grate and Drain Tray
    29
  - Clean Exterior Surfaces
    29
  - Clean Interior of Refrigeration Unit
    30
  - Refill Consumables
    30
  - Clean Milk Dispenser Nozzle
    30
- Monthly Cleaning Procedures
  
  30
  - Check Air Filter
    30
  - Removing the Air Filter
    30
  - Clean the Bean Hopper
    30
- Replacing Upper Piston O-Ring
  
  31
- Preventive Maintenance
  
  34
- Ordering Cleaning and Replacement Items
  
  35
Operational Messages

36
Error Messages

38
Troubleshooting

39
Faq

41

Concordia Categories

Coffee Maker Brewing Systems Beverage Dispenser Medical Equipment

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User Manuals: Concordia Integra Espresso Machine

Concordia Integra Technician Manual (292 pages)

Table of Contents

Concordia Integra User Manual (46 pages)

Table of Contents

Table of Contents

Important Safety Information

Machine Overview

The Integra System

The Integra System Components

Using the Espresso System

Starting the System

Touch Pad

Pouring Drinks

Sample Drinks

Machine Software Overview

Service Switch

Software Programming Menu

Software

Beans and the Bean Hopper

Storing Espresso Roast Beans

Bean Hopper

The Hopper Stopper

Refrigeration Unit

Milk and the Milk System

The Flavor System

Flavor Storage

Replacing Empty Flavor Boxes

Chocolate Sauce

Steam Wand

Steam Wand Overview

Cleaning the Steam Wand

Cleaning and Maintenance

Cleaning

Daily Cleaning Procedures

Monthly Cleaning Procedures

Preventive Maintenance

Ordering Cleaning and Replacement Items

Operational Messages

Error Messages

Troubleshooting

Faq

Machine Warranty

Concordia Integra User Manual (46 pages)

Table of Contents

Important Safety Information

The INTEGRA 1 System

The INTEGRA 1 System Components

Using the Espresso System

Touch Pad

Pouring Drinks

Machine Software Overview

Software Programming Menu

Software

Service Switch

Beans and the Bean Hopper

Storing Espresso Roast Beans

Bean Hopper

The Hopper Stopper

Milk and the Milk System

Refrigeration Unit

Flavor and the Flavor System

Flavor Storage

Replacing Empty Flavor Boxes

Chocolate Sauce

Cleaning and Maintenance

Cleaning

Daily Cleaning Procedures

Monthly Cleaning Procedures

Replacing Upper Piston O-Ring

Preventive Maintenance

Ordering Cleaning and Replacement Items

Operational Messages

Error Messages

Troubleshooting

Faq

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