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Colfax Allweiler AE Series Manuals
Manuals and User Guides for Colfax Allweiler AE Series. We have
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Colfax Allweiler AE Series manual available for free PDF download: Operating And Maintenance Instructions Manual
Colfax Allweiler AE Series Operating And Maintenance Instructions Manual (60 pages)
Progressing cavity pump
Brand:
Colfax
| Category:
Water Pump
| Size: 1 MB
Table of Contents
Table of Contents
3
1 About These Instructions
7
Who Should Read These Instructions
7
Related Documents
7
Warning Notices and Symbols
7
Technical Terms
8
Safety Notices
8
Keep Information Accessible
8
Inspection
8
Warranty
8
2 Safety
9
Dangers of Failure to Observe Safety Notices
9
Proper Use
9
Avoiding Common Mistakes (Examples)
9
General Safety Notices
9
Product Safety
9
Operator's Responsibilities
9
Personnel Responsibilities
10
Safety Precautions
10
Authorized Operating Personnel
10
Safety Measures During Normal Operation
10
Safety at the Place of Installation
10
Maintenance and Repair
10
Removal of Malfunctions
10
Unauthorized Conversion and Production of Spare Parts
11
Impermissible Operating Methods
11
Protective Clothing
11
Residual Risks
11
3 Danger Points
12
Hazards When Working with the System
12
Dangers of Leaks
12
Dangers of Electrical Energy
12
Hazards Caused by Dust
12
Dangers of Moving Parts
12
Danger of Hot or Cold Parts
12
Operating in Potentially Explosive Atmospheres
12
Danger of Pumped Liquid
12
4 Design and Function
13
Application and Area of Usage
13
Labeling
13
Nameplate
13
Pump Model Label
13
Performance Data
13
Design
13
Structural Design
13
Bearing and Lubrication
13
Shaft Seal
13
Pump Unit Design
14
Drive
14
Shaft Coupling and Safety Guarding
14
Base Plate
14
5 Transport, Storage, and Disposal
15
Packaging
15
Transportation
15
Preserving Progressing Cavity Pumps and Placing Them into Storage
15
Preserving
15
Storage
15
Removing Preservative
16
Preservatives
16
Cleaning Agent
17
Disposal
17
6 Installation and Connection
18
Setting up the Pump
18
Foundation
18
Steel Frame Configuration
18
Characteristics of a Concrete Foundation
18
Fastening the Pump Unit to the Concrete Foundation
18
Characteristics of a Concrete
18
Foundation for Cast Base Plates
18
Mortaring the Base Plate
18
Base Plate
19
Coupling
19
Fig. 3 Check for Twisting
19
Fig. 4 Check Coupling Alignment
19
Assembling Pump and Drive
20
Space Requirement for Maintenance and Repair
20
Fig. 6 Check Angular Misalignment
20
Laying the Pipes
21
Nominal Widths
21
Supports and Flange Connections
21
Cleaning the Pipes before Installation
21
Safety and Inspection Equipment
21
Pressure Gauges
21
Safety Device in the Pressure Line
21
Electrical Connections
22
7 Operation
23
Preparing for Initial Start-Up
23
Filling the Pump with Liquid
23
Pump Rotation Difficulties
23
Checking the Direction of Rotation
23
Bringing the Pump into Operation
23
Starting
23
Drive
23
Checking Pump Capacity
23
Dry-Running Protection
23
Measures for Longer Periods of Downtime
24
Special Applications of the Pump18
24
8 Maintenance Cycles and Intervals
25
9 Preventive Maintenance
26
General Monitoring
26
Universal Joints
26
Drive Shaft Bearing and Bearing Lubrication
26
Spur Gear
26
Shaft Seal
27
Stuffing Box
27
Running Gear Seal
28
Drive Motors and (Variable) Gear22
28
10 Maintenance
29
Disassembly and Assembly Instructions
29
Disassembling the Progressing Cavity Pump
29
Removing the Stator
29
Removing the Rotor and Rotor- Side Joint
29
Fig. 7 Removing the Joint Clamp
30
Fig. 8 Removing the Joint Sleeve
30
Fig. 9 Removing the Bushes for Joint Bolt
30
Removing the Universal Joint Shaft and the Drive-Side Joint
31
Removing the Stub Shaft and Worm Shaft
31
Removing the Stub Shaft on Pump Sizes 100
31
Removing the Drive Shaft and Spur Gears on Pump Sizes 100
31
Removing the Drive Shaft on Pump Size 5000
31
Removing the Hollow Shaft and
32
Removing the Running Gear Seal
32
Assembling the Progressing Cavity Pump
32
Installing the Drive Shaft and Spur Gears on Pump Sizes 100
32
Fig. 10 Installation Position of the Spur Gears
33
Installing the Hollow Shaft and Spur Gears on Pump Size 5000
34
Fig. 11 Installation Position of the Spur Gears
35
Fig. 12 Pressing in the Joint Bush
36
Tightening with Band-It Clamping Tool and Adapter J050
37
Fig. 13 Securing the Joint Sleeve 67
37
Fig. 14 Apply Pressure to the Joint Clamp Strap on the Joint Clamp Seal
37
Fig. 15 Band-It Clamping Tool and Adapter J050
37
Tightening with Clamping Tool Pok- It II
38
Installing the Universal Joint Shaft and the Drive-Side Joint
38
Fig. 16 Tightening the Joint Clamps
38
Fig. 17 Shearing off the Joint Clamp
38
Fig. 18 Canting and Shearing off the Joint
38
Installing the Stuffing Box Casing
39
Installing Stub Shaft and Worm Shaft on Pump Sizes
39
Installing the Drive Shaft and Worm Shaft on Pump Size 5000
39
Installing the Running Gear Cartridge
39
General Information about Running Gear Seals
39
Design and Functionality of the Running Gear Seal
40
Installing the Running Gear Seal
40
Fig. 19 Installing Running Gear Seal
41
Fig. 20 Position of Running Gear Seal
41
Installing the Shaft Seal
42
Installing the Stator
42
Fig. 21 Installing Running Gear Seal
42
11 Spare Parts
44
Index of Spare Parts and Recommended Spare/Reserve Parts
45
Sectional Drawing for Series AE.N; RG Construction Type; Sizes 100
49
Fig. 22 Sectional Drawings of Series AE.N; RG Construction Type; Sizes 100
49
Sectional Drawing for Series AE.N; RG Construction Type
50
Fig. 23 Sectional Drawings of Series AE.N; RG Construction Type
50
Sectional Drawing for Series AE.N; RG Construction Type; Size 5000
51
Fig. 24 Sectional Drawings of Series AE.N; RG Construction Type; Size 5000
51
Sectional Drawing for Series AE.N; RG Construction Type
52
Fig. 25 Sectional Drawings of Series AE.N; RG Construction Type
52
12 Causes and Removal of Operational Faults
53
13 Clearance Certificate
55
Fig. 26 Clearance Certificate
55
14 Declaration According to EC Machinery Directive
56
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