Colfax AE1N200-RG Manuals

Manuals and User Guides for Colfax AE1N200-RG. We have 1 Colfax AE1N200-RG manual available for free PDF download: Operating And Maintenance Instructions Manual

Colfax AE1N200-RG Operating And Maintenance Instructions Manual

Colfax AE1N200-RG Operating And Maintenance Instructions Manual (60 pages)

Progressing cavity pump

Brand: Colfax | Category: Water Pump | Size: 1 MB

Table of Contents

Table of Contents
3
1 About These Instructions

7
- Who Should Read These Instructions
  7
- Related Documents
  7
- Warning Notices and Symbols
  7
- Technical Terms
  8
- Safety Notices
  8
- Keep Information Accessible
  8
- Inspection
  8
- Warranty
  8
2 Safety

9
3 Danger Points

12
4 Design and Function

13
- Application and Area of Usage
  13
- Labeling
  13
- Nameplate
  13
- Pump Model Label
  13
- Performance Data
  13
- Design
  13
- Structural Design
  13
- Bearing and Lubrication
  13
- Shaft Seal
  13
- Pump Unit Design
  14
- Drive
  14
- Shaft Coupling and Safety Guarding
  14
- Base Plate
  14
5 Transport, Storage, and Disposal

15
- Packaging
  15
- Transportation
  15
- Preserving Progressing Cavity Pumps and Placing Them into Storage
  15
- Preserving
  15
- Storage
  15
- Removing Preservative
  16
- Preservatives
  16
- Cleaning Agent
  17
- Disposal
  17
6 Installation and Connection

18
- Setting up the Pump
  18
- Foundation
  18
- Steel Frame Configuration
  18
- Characteristics of a Concrete Foundation
  18
- Fastening the Pump Unit to the Concrete Foundation
  18
- Characteristics of a Concrete
  18
  - Foundation for Cast Base Plates
    18
- Mortaring the Base Plate
  18
- Base Plate
  19
- Coupling
  19
- Fig. 3 Check for Twisting
  19
- Fig. 4 Check Coupling Alignment
  19
  - Assembling Pump and Drive
    20
  - Space Requirement for Maintenance and Repair
    20
- Fig. 6 Check Angular Misalignment
  20
  - Laying the Pipes
    21
  - Nominal Widths
    21
  - Supports and Flange Connections
    21
  - Cleaning the Pipes before Installation
    21
  - Safety and Inspection Equipment
    21
  - Pressure Gauges
    21
  - Safety Device in the Pressure Line
    21
  - Electrical Connections
    22
7 Operation

23
- Preparing for Initial Start-Up
  23
- Filling the Pump with Liquid
  23
- Pump Rotation Difficulties
  23
- Checking the Direction of Rotation
  23
- Bringing the Pump into Operation
  23
- Starting
  23
- Drive
  23
- Checking Pump Capacity
  23
- Dry-Running Protection
  23
- Measures for Longer Periods of Downtime
  24
- Special Applications of the Pump18
  24
8 Maintenance Cycles and Intervals

25
9 Preventive Maintenance

26
- General Monitoring
  26
- Universal Joints
  26
- Drive Shaft Bearing and Bearing Lubrication
  26
- Spur Gear
  26
- Shaft Seal
  27
- Stuffing Box
  27
- Running Gear Seal
  28
- Drive Motors and (Variable) Gear22
  28
10 Maintenance

29
11 Spare Parts

44
12 Causes and Removal of Operational Faults

53
13 Clearance Certificate

55
- Fig. 26 Clearance Certificate
  55
14 Declaration According to EC Machinery Directive

56

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