Cloos NexT 452 AC Welding System Manuals

Manuals and User Guides for Cloos NexT 452 AC Welding System. We have 1 Cloos NexT 452 AC Welding System manual available for free PDF download: Operating Instructions Manual

Cloos NexT 452 AC Operating Instructions Manual

Cloos NexT 452 AC Operating Instructions Manual (234 pages)

Brand: Cloos | Category: Welding System | Size: 15 MB

Table of Contents

Table of Contents

5
- Block 1 Operational Safety
  
  11
- Foreword
  
  12
- Safety Symbols in this Document
  
  13
- Safety Specifications for MIG/MAG Welding Machines
  
  14
- Environmental Circumstances
  
  25
  - Storage
    25
  - Transport
    26
- Qualification of Users
  
  26
- Block 2 Basic Information Qineo Next
  
  27
- Power Source Views
  
  28
- Product Description
  
  30
- Transport
  
  30
- Commissioning
  
  30
- Shutdown / Recycling
  
  33
- Technical Data
  
  34
Block 3 Premium Operating Module

35
- Main Menu
  
  38
- MAIN - Synergy
  
  38
- MAIN - Operating Modes
  
  39
  - 2-Cycle
    39
    
    4-Cycle
    39
  - Super-4-Cycle
    40
  - Spot Welding
    40
  - External
    40
- MAIN - Process
  
  41
  - Electrode
    41
  - Tig
    41
  - Speed Weld
    41
  - Vari Weld
    41
  - Control Weld
    41
  - Syn off
    41
  - Cold Weld
    42
  - Rapid Weld
    42
  - Rapid Pulse Weld
    43
  - Motion Weld
    43
- MAIN - Function
  
  43
  - Duopulse
    43
  - Cleanstart
    44
  - Blow through
    44
  - Threading (Only in Connection with Motion Equipment)
    44
  - Wire Forward
    44
  - Wire Backward
    44
  - Gas Manually
    44
  - Start Manually
    45
  - Off / Re-Start
    45
- MAIN - Programming
  
  45
- MAIN - Measured Values
  
  55
  - Operating Data
    56
  - Data Set Switching 1/2
    57
  - Seam Counter Setup
    57
  - Consumption Costs
    58
- MAIN - Display
  
  58
- MAIN (2) - Config (Configuration)
  
  60
  - Config - General
    60
  - Display Brightness
    61
  - MHW X10 Master
    61
  - Control Coolant Pump and Fan
    61
  - Config - General - Basic Settings
    62
  - Config - General - Basic Settings (2)
    63
    
    Config - General - Basic Settings - Tandem
    63
  - Config - General - Sense Technology
    64
  - Config - General - QWD
    64
    
    Config - General - QWD - QWD-B
    65
  - Config - General - SD Module
    66
  - Config - General - Options
    66
    
    Config - General - QWD - QWD Push-Pull
    66
  - Config - Water Monitoring
    68
  - Config - Compensation
    69
  - Access Rights
    70
  - Config - Access Management
    70
  - Config - User Management and PAK (Option)
    72
    
    Config - User Management - Options
    74
    
    Config - User Management - User Overview
    75
    
    Config - User Management - User Overview - PAK
    76
  - Config - Ethernet
    77
  - Config - Clock
    78
  - Config - Process Monitoring
    78
  - Config - General (2)
    79
  - Config - General (3)
    80
- MAIN (2) - Diagnostics
  
  80
  - Diagnostics - Software Versions
    81
  - Diagnostics - System Logbook
    81
    
    Diagnostics - Control
    82
    
    Diagnostics - Control - Ethernet
    83
    
    Diagnostics - Control - I / O (Inputs and Outputs)
    83
    
    Diagnostics VBC Module
    85
    
    Diagnostics - Control - LED
    86
    
    Diagnostics - Control - Tandem
    87
    
    Diagnostics - Process Control
    87
    
    Diagnostics - Process Control - Pulse Synchronisation
    88
    
    Diagnostics - Process Control - Current Characteristic Curve
    89
    
    Diagnostics - Process Control - Data Set Info
    89
    
    Diagnostics - Power Unit
    90
    
    Diagnostics - Power Unit - Mains
    90
    
    Diagnostics - Power Unit - Mains - Measured Values
    91
    
    Diagnostics - Power Unit - Temperature
    91
    
    Diagnostics - Power Unit - Calibration
    91
    
    Diagnostics - Power Unit - Inverter
    92
    
    Diagnostics - Power Unit - Fan
    93
    
    Diagnostics - Power Unit - LED
    94
    
    Diagnostics - Wire Drive Unit
    95
    
    Diagnostics - Wire Drive Unit - MD
    95
    
    Diagnostics - Wire Drive Unit - QWD-MD / QWD-A
    96
    
    Diagnostics - Wire Drive Unit - QWD-B
    97
    
    Diagnostics - Cooling Module
    97
    
    Diagnostics - Cooling Module - LED
    98
    
    Diagnostics - Robot
    99
- 11 MAIN (2) - Language
  
  100
  - Data Backup Job
    101
- 12 MAIN (2) - Data Backup
  
  101
  - Save Job to Storage Medium
    102
  - Load Job from Storage Medium
    103
  - Data Backup Config
    104
  - Save Configuration Data to the Storage Medium
    104
  - Data Backup Synergy
    105
  - Load Configuration Data from Storage Medium
    105
  - Save Characteristic Curve to the Storage Medium
    105
  - Load Characteristic Curve Data from Storage Medium
    106
  - MAIN (2) - Log off
    106
  - MAIN (2) - Log on
    106
- 13 User Log On/Off
  
  106
- 14 Job Mode
  
  107
  - Save Job
    107
  - Copy a Job
    108
  - Overwrite an Existing Job
    108
  - Activate Job
    109
- 15 Main (3) - Weld Data Monitoring
  
  109
Block 3 Masterplus / Compact Operating Module

111
- 1 Operating Controls
  
  113
  - Display
    113
  - Definition Arc Length
    114
  - Definition Dynamics
    114
  - Hold Value Display
    114
  - TIG Welding
    114
- 2 Welding Processes
  
  114
  - Description of Processes in MIG/MAG Process
    115
  - Electrode Welding
    115
  - Cleanstart
    117
- 3 Description of the Additional Functions
  
  117
  - Duopulse
    117
  - Qwd
    117
  - Diagnostics - Power Unit
    118
  - Diagnostics - Power Unit - Mains Supply
    118
  - Diagnostics - Software Versions
    118
  - Functions - Diagnostics
    118
  - Functions - System Logbook
    118
  - Diagnostics - Cooling Module
    119
  - Diagnostics - Power Unit - Calibration
    119
  - Diagnostics - Power Unit - Fan
    119
  - Diagnostics - Power Unit - Inverter
    119
  - Diagnostics - Power Unit - LED
    119
  - Diagnostics - Power Unit - Temperature
    119
  - Diagnostics - Process Control
    119
  - Functions - Information
    119
  - Functions - Loading Saving
    120
  - Operating Concept for the Operating Modes
    121
  - Operating Mode 2-Cycle
    121
- 4 Operation
  
  121
- 5 Configuration Menu
  
  132
  - Language
    132
  - 2-Cycle Start and End Crater Program
    133
  - Basic Screen
    133
  - Basic Settings
    133
  - Fine Adjustment
    133
  - Application Range of Power Source
    134
  - Control Voltage Mode
    134
  - External Selection of Process
    134
  - Polarity "+/-" Connection
    134
  - Reset to Factory Setting
    134
  - Automatic Hold Display
    135
  - Config - General
    135
  - Cooling Water Pump
    135
  - Job Continuation
    135
  - MHW X10 Master
    135
  - Compensation of the External Welding Circuit
    136
  - Config - General (2)
    136
  - Gas Flow - Min/Max
    136
  - TIG - Pot Setting Range - Min/Max
    136
  - V-Display Shows
    136
  - Wire Speed in
    136
  - Cooling Water Monitoring
    138
  - Process Monitoring
    138
  - Sense Technology
    139
  - Locking/Unlocking Functions
    140
  - Qwd
    140
  - QWD Pushpull
    140
  - Wire End Control
    140
  - Access Management
    141
  - User Management and PAK
    142
  - Creating/Editing/Deleting a User Profile
    145
  - Options
    146
  - PC Adaptation
    146
  - Transferring a User Profile to a PAK
    146
  - Activation Code
    147
  - Off / Re-Start
    147
  - Time
    147
  - Torch Remote Control
    147
Block 5 Qineo Wire Drive

165
- 1 Technical Data
  
  166
  - Weight
    166
  - Dimensions
    166
  - Ambient Conditions
    166
  - Compatibility List
    166
- 2 QINEO Wire Drive P5
  
  167
  - Connection Overview P5
    168
- 3 QINEO Wire Drive M4
  
  169
  - Connection Overview M4
    170
- 4 QINEO Wire Drive M5
  
  171
  - Connection Overview M5
    172
  - Connection Instructions Cable Assembly
    173
  - Preparations on QWD-M5
    173
  - Attach the Protective Hose
    174
  - Attach the Corrugated Tube
    174
  - Recommended Laying of Connector Cables
    174
  - Final Tasks on QWD-M5
    174
- 5 QINEO Wire Drive A4
  
  175
  - Structure and Function A4
    176
- 6 QINEO Wire Drive AR4
  
  177
  - Connection Overview AR4
    178
- 7 Function
  
  179
  - Button "Gas Manually
    179
  - Adjustment of the Gas Flow Rate
    179
  - Button "Wire Forward" or "Wire Backward
    180
- 8 General Commissioning
  
  181
  - Safety Instructions for Commissioning
    181
  - Risks Due to Mechanical Hazards
    181
  - Risks Due to Electrical Hazards
    181
  - Disassembly Reducing Insert
    182
  - Installation/Change of the Wire Drive Rollers
    183
  - Qwd-M4
    183
  - Qwd-P5 / Qwd-M5
    184
  - Inserting the Welding Wire
    185
  - Qwd-M4
    185
  - Qwd-P5 / Qwd-M5
    186
  - Adjustment of the Pressure Clamps
    187
- 9 Maintenance
  
  188
- 10 Error List
  
  189
- 11 Disposal and Recycling
  
  190

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