Cloos QINEO Manuals

Manuals and User Guides for Cloos QINEO. We have 1 Cloos QINEO manual available for free PDF download: Operating Instructions Manual

Cloos QINEO Operating Instructions Manual (186 pages)

Brand: Cloos | Category: Welding System | Size: 9 MB

Table of Contents
5
Block 1 Operational Safety

11
Foreword

12
Safety Symbols in this Document

13
Safety Specifications for MIG/MAG Welding Machines

14
Environmental Circumstances

27
- Storage
  27
- Transport
  27
Qualification of Users

28
Block 2 Basic Information Qineo Champ Pro

29
Connection Overview Welding Power Source

30
Connection Overview Optional Interfaces

32
Connection Overview QWD- M4

33
Connection Overview QWD-A4

33
Product Description

34
Commissioning

36
Shutdown / Recycling

40
Technical Data

41
Block 3 PREMIUM Operating Module

43
Operating Controls

45
Main Menu

46
MAIN - Synergy

47
MAIN - Op. (Operating Modes)

47
- 2-Cycle
  47
- 4-Cycle
  48
- Super 4-Cycle
  49
- Spot Welding
  49
- External
  49
MAIN Process

50
- Electrode
  50
- Tig
  50
- Speed Pulse
  50
- Pulse
  50
- MIG/MAG Normal
  50
- Syn off
  51
- Processes with the Appendix Cw (Cold Weld)
  51
- S-Pulse CW
  51
- Normal CW
  52
- Rapid Weld
  52
MAIN - Function

53
- Duopulse
  53
- Cleanstart
  53
- Blow through
  53
- Wire Forward
  54
- Wire Backward
  54
- Gas Manually
  54
- Start Manually
  54
MAIN - Progr. (Programming)

55
MAIN - Measured Values

67
- Operating Data
  67
- Data Set Switching 1/2
  68
- Seam Counter Setup
  69
- Consumption Costs
  70
MAIN - Display

70
MAIN (2) - Config (Configuration)

72
- Config - General
  72
- Display Brightness
  72
- Mhw 405 Tq
  72
- Control Coolant Pump and Fan
  73
- Config - General (2)
  73
- Config - General (3)
  74
- Config - General - Basic Settings
  74
- Config - General - SD Module
  78
- Config - General - Options
  78
- Config - Water Monitoring
  80
- Config - Compensation
  81
- Access Rights
  83
- Config - Access Management
  83
- Config - User Management and PAK (Option)
  85
- Config - PC Adaptation
  91
- Config - Clock
  91
- Config - Process Monitoring
  92
MAIN (2) - Diagnostics

93
- Diagnostics Cooling
  94
- Diagnostics Software Versions
  94
- Diagnostics I / 0 (Inputs and Outputs)
  95
- Diagnostics VBC Module
  96
- Diagnostics QWD
  97
- Diagnostics PC Adaptation
  98
- Diagnostics Tandem
  98
- Diagnostics Pulsed Arc Synchronisation
  99
- Diagnostics System Logbook
  99
- Diagnostics Robot (from X.11.30 On)
  101
MAIN (2) - Language

102
MAIN (2) - Data Backup

103
User Log On/Off

105
- MAIN (2) - Log on
  105
- MAIN (2) - Log off
  105
Job Mode

106
- Save Job
  106
- Overwrite an Existing Job
  107
- Copy a Job
  107
- Activate Job
  108
Block 4 Additional Information

109
RC Plus (Remote Control)

110
MHW 405 TQ (2-Button Torch)

111
SD Module

112
- Monitoring Channels
  112
- Submenus
  116
- Configure Monitoring Channel
  117
- Logbook
  119
- Combine the Application Example SD Monitoring with QIROX Controller
  122
Block 5 Qineo Wire Drive

125
Technical Data

126
- Weight
  126
- Dimensions
  126
- Ambient Conditions
  126
- Compatibility List
  126
QINEO Wire Drive M4

127
- Connection Overview M4
  128
QINEO Wire Drive A4

129
- Structure and Function A4
  130
QINEO Wire Drive AR4

131
- Connection Overview AR4
  132
Function

133
- Button "Gas Manually
  133
- Adjustment of the Gas Flow Rate
  133
- Button "Wire Forward" or "Wire Backward
  134
Commissioning

135
- Safety Instructions for Commissioning
  135
- Risks Due to Mechanical Hazards
  135
- Risks Due to Electrical Hazards
  135
- Reducing Insert
  136
- Disassembly Reducing Insert QWD-M
  136
- Installation/Change of the Wire Drive Rollers
  137
- Qwd-M
  137
- Inserting the Welding Wire
  139
- Qwd-M
  139
- Adjustment of the Pressure Clamps
  141
Maintenance

142
Error List

143
Disposal and Recycling

144
Block 6A Error Messages

145
Error Messages

146
- Error List
  147
Block 6B General Maintenance Instructions

159
Maintenance and Care

160
- Regular Testing
  161
- Semi-Annual Testing
  162
- Annual Testing
  162
- Special Testing
  163
- Optional Filter Mat in the Cooling Unit
  163
- Crane Suspensions at the Wire Drive Unit
  163
- Electrolytic Capacitors of the Transistor Cascades
  163
Block 7 Automation

165
Interfaces

166
- QOMI Module (Open Machine Interface)
  166
- Profibus Module (Process Field Bus)
  166
- Profinet Module
  167
- Devicenet Module
  167
- Ethernet-IP Module
  167
QIROX Technology Interface (QTI)

168
Basic Configuration Operating Mode "Tandem

169
- Connection Diagram
  169
- Conditions
  169
- Pre-Adjustments
  170
- QIROX Robots
  170
- QINEO Welding Power Sources
  170
- Job Programming QINEO Welding Power Sources
  172
- Select Operating Mode "Tandem
  172
- Adjustment of the Synergy Variant
  174
- Active QWD" Setting
  175
Pulse Synchronisation

178
- Configuration
  178
- Synchronisation Mode
  179
- Phase Shift
  180
Job Allocation

182

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Cloos QINEO Manuals

Cloos QINEO Operating Instructions Manual (186 pages)

Table of Contents

Block 1 Operational Safety

Foreword

Safety Symbols in this Document

Safety Specifications for MIG/MAG Welding Machines

Environmental Circumstances

Qualification of Users

Block 2 Basic Information Qineo Champ Pro

Connection Overview Welding Power Source

Connection Overview Optional Interfaces

Connection Overview QWD- M4

Connection Overview QWD-A4

Product Description

Commissioning

Shutdown / Recycling

Technical Data

Block 3 PREMIUM Operating Module

Operating Controls

Main Menu

MAIN - Synergy

MAIN - Op. (Operating Modes)

MAIN Process

MAIN - Function

MAIN - Progr. (Programming)

MAIN - Measured Values

MAIN - Display

MAIN (2) - Config (Configuration)

MAIN (2) - Diagnostics

MAIN (2) - Language

MAIN (2) - Data Backup

User Log On/Off

Job Mode

Block 4 Additional Information

RC Plus (Remote Control)

MHW 405 TQ (2-Button Torch)

SD Module

Block 5 Qineo Wire Drive

Technical Data

QINEO Wire Drive M4

QINEO Wire Drive A4

QINEO Wire Drive AR4

Function

Commissioning

Maintenance

Error List

Disposal and Recycling

Block 6A Error Messages

Error Messages

Block 6B General Maintenance Instructions

Maintenance and Care

Block 7 Automation

Interfaces

QIROX Technology Interface (QTI)

Basic Configuration Operating Mode "Tandem

Pulse Synchronisation

Job Allocation

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