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CLIMAX. CLIMAX hereby grants permission to download a single copy of this manual and of any revision hereto onto an electronic storage medium to be viewed and to print one copy of this manual or any revision hereto, pro-...
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CLIMAX GLOBAL LOCATIONS Page B PD3000 Operating Manual...
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Climax warrants that all parts are free from defects in materials and workmanship, and that all labor has been performed properly. This warranty is available to the customer purchasing parts or labor for a period of 90 days after delivery of the part or repaired machine or 180 days on used machines and components.
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Figure A-3 P/N 85590 PD3000 Right angle gearbox assembly........52 Figure A-4 P/N 85590 PD3000 Right angle gearbox assembly parts list ......53 Figure A-5 P/N 85624 PD3000 Air motor assembly with controls .
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1.1 H OW TO USE THIS MANUAL This manual describes the setup, operation, maintenance, storage, shipping and decommissioning of the PD3000 Portable Drill. NOTICE For maximum safety and performance, read this entire manual before attempting to set up or operate the machine.
1.3 G ENERAL SAFETY PRECAUTIONS Climax leads the way in promoting the safe use of portable machine tools. Safety is a joint effort. You must do your part by: • Being aware of your work environment •...
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Danger zone – The danger zone of this machine is defined as being inside of 22" (559 mm) from the spindle of the machine. Lifting – This Climax machine weighs approximately 53 lbs. Whenever nec- essary, use the proper hoisting equipment and rigging to lift the machine or its components.
Either dis- connect the air hose or turn the lock-out/tag-out valve to the lock position. 1. Machine sound testing was conducted in accordance with European Harmonized Standards EN ISO 3744:2010 and EN 11201:2010. Page 4 PD3000 Pneumatic Drill Operating Manual...
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When performing the on-site risk assessment, it is important to consider the porta- ble machine tool and the workpiece as a whole. Page 6 PD3000 Pneumatic Drill Operating Manual...
1.6 R ISK ASSESSMENT CHECKLIST The following checklist is not intended to be an all inclusive list of things to watch out for when setting up and operating this portable machine tool. However these checklists are typical of the types of risks the assembler and operator should be considering.
1.7 L ABELS Table 1-4 shows the labels that should be on your machine. If any are defaced or missing, contact Climax immediately for replacements. 1-4. L ABLE ABELS P/N 35740 P/N 70226 Climax serial number, year, and model num-...
Keep the shipping container and all packing materials for future storage and shipping of the machine. The machine ships from Climax with a heavy coating of LPS 3. The recommended cleaner is LPS PreSolve Orange Degreaser. During machine use, an alternate long-term corrosion preventative may have been used.
Climax for assistance. 2.1 F EATURES AND COMPONENTS High power and torque in a compact design – The PD3000 utilizes a 3 hp motor which delivers higher power and torque to produce the fastest drilling times on the market.
SPINDLE COVER DEPTH COLLARS GEARBOX AIR MOTOR DEPTH COLLARS NOSEPIECE SPINDLE ASSEMBLED MACHINE DRILL BIT DRILL BUSHING 2-2. PD3000 IGURE COMPONENTS NOTICE The drill bit and drill bushing shown are not supplied by CLIMAX. P/N 85846, Rev. 5 Page 13...
There are two lifting eyes on the gearbox assembly that can be used to lift the machine. See Section 3-1 on page 22 for information about lifting the PD3000 using the lifting eyes. The weight for sub-assembly configurations are listed in Table 2-4.
3. Once the machine is mounted to the workpiece, attach the air motor assem- bly. For complete instructions on machine assembly, see Section 3 on page 21. Component weights are shown in Table 2-4. 2-4. S ABLE ASSEMBLY WEIGHTS Item Sub-assembly Mass lbs (kg) Gearbox assembly...
Latching Automatic retract mode. controls During operation, the switch stops machine (Figure 2-6) Automatic stop switch operation when it is pressed by the bottom Momentary depth collar. Page 16 PD3000 Pneumatic Drill Operating Manual...
AUTOMATIC CYCLE CONTROLS RIGHT 2.3.1 Customer-supplied PCU requirements The customer is responsible for providing their own pneumatic conditioning unit (PCU). The PD3000 requires air with the following properties at the inlet of the drill: • 87 psig air (6 bar) •...
7-8 drops/min @ Minimum hose/inlet size 3/4" (19 mm) 2.4.2 Operating and storage condition requirements The PD3000 can be operated and stored in the conditions outlined in Figure 2-6. 2-8. O ABLE PERATING AND STORAGE CONDITION REQUIREMENTS Operating temperature 35–105 ºF (1.6–40.5 °...
Connect the air supply to the machine - - - - - - - - - - - - - - - - - - - - 31 Connect the tool lubrication system to the machine (optional) - - - - - - - - - 31 This section describes the setup and assembly procedures for the PD3000 Portable Drill.
2. Remove all debris. 3. Use solvent to remove any protective coatings. The machine ships from Climax with a heavy coating of LPS3. The recom- mended cleaner is LPS PreSolve Orange Degreaser. During machine use, an alternate long-term corrosion preventative may be used. Be sure to use the correct cleaner for the applied protective coating.
3.2.3 Assessing the work area The PD3000 is often used in dangerous locations (in elevated positions, near other operating equipment, overhead, etc.) Climax cannot foresee where this machine will be used; therefore, you must perform a site-specific risk assessment (Section 1.5 and Section 1.6 on page 7) for each job before starting work.
SET THESE SO THAT THE DRILL IS APPROX 1/4" AWAY FROM MATERIAL DETAIL A HOLES SHOULD NOT OVERLAP EACH OTHER TO PREVENT DAMAGE TEMPLATE A+B-1/4" WORKPIECE DETAIL B 3-3. D IGURE RILL SETUP Page 24 PD3000 Pneumatic Drill Operating Manual...
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NOTICE Do not overlap the set screw holes in the collars, as that may damage the collars. 3. Lock the depth and retract collars in place by adjusting the lock collar until they are within 1/16 inch from the depth and retract collar. 4.
Carr Lane 25000 series before installing the DRILL BUSHING bushing into the nose piece. 3. Tighten the drill busing 3-5. I IGURE NSTALLING THE NOSE PIECE BUSHING wrench tight. Page 26 PD3000 Pneumatic Drill Operating Manual...
3.3.4 Installing the drill bit in the spindle Before you install the drill bit in the spindle, inspect the spindle and drill bit taper surfaces for wear or damage. If you detect wear or damage to the taper sur- faces, replace the spindle (Section 5.5) and/or the drill bit.
3.4 S ETTING UP THE MACHINE ON THE WORKPIECE The PD3000 is shipped with a spade drill, but a customer-supplied twist drill may be used instead. 3.4.1 Attaching the drill template to the workpiece...
3-8. T IGURE WIST DRILL AND TEMPLATE 3.4.1.2 Using a spade drill Climax recommends that a standoff be used when attaching the drill template to the workpiece that is at least 1" wide or 1x the SPADE DRILL drill diameter whichever is larger.
Once the screws are properly installed, there is no need to remove or adjust them to install or remove the PD3000. Do the following to attach the drill to the drill template: 1.
3.4.5 Connect the tool lubrication system to the machine (optional) Climax recommends that you use a misting lubrication system (not supplied) with the drill bit. Follow the manufacturers instructions when installing the misting lubrication system. For more information, contact Climax.
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4.2 O PERATION The PD3000 Portable Drill is designed for automatic precision drilling and ream- ing to a preset depth, followed by fast automatic retraction of the tool and auto- matic shutoff. Refer to Figure 2-6 on page 17 for machine control locations.
4.2.3 Starting the machine To start a cutting cycle, press and hold the start button for 1-2 sec- onds. This moves the lower depth collar pair off of an automatic stop MANUAL RETRACT switch and latches the machine in BUTTON feed mode.
(see Figure 4-1). 4.2.9 Lock-out/tag-out Disconnect the air supply hose from the air motor. Follow your organizations addi- tional lock-out/tag-out procedures. Page 36 PD3000 Pneumatic Drill Operating Manual...
2. Inspect the spiral bevel gear teeth for cracks, yielding, or abnormal wear. 3. Contact Climax if a replacement gear is needed. Page 38 PD3000 Pneumatic Drill Operating Manual...
5.4 R EPLACE THE SEALS Do the following to replace the seals: 1. Using a dental pick or similar tool remove the o- rings from the groove. 2. Insert the replacement o- rings into the groove. O-RING GROOVE 5-2. L IGURE OCATION OF O RING GROVE...
EMOVE THE LOWER HOUSING COVER while you do the tasks in Sections 5.4.4 through 5.4.9. UPPER SHIFTER DIFFERENTIAL GEAR LOWER SHIFTER SNAP RING THRUST BEARING SHIFTER CAP SPINDLE LOWER COVER FEED GEAR ASSEMBLY Page 40 PD3000 Pneumatic Drill Operating Manual...
5-4. G IGURE EARBOX ASSEMBLY 5.5.3 Remove the feed gear assembly and spindle from the gearbox Do the following to remove the feed gear assembly and spindle from the gearbox: 1. Turn by hand the feed gear assembly off of the upper end of the spindle. NOTICE The spindle has a left-hand thread.
3. Turn the new feed gear onto the upper end of the spindle at least 4 1/2". The thread used here is left handed. 4. Seat the feed gear in the lower cover bearing. Page 42 PD3000 Pneumatic Drill Operating Manual...
5.7 T ROUBLESHOOTING If a corrective action in listed Table 5-7 does not fix the problem, or if you experi- ence a problem with your machine that is not listed in Table 5-7, contact Climax. 5-7. T ABLE ROUBLESHOOTING Problem...
SPRING COMP .28 OD X .028 WIRE X 1-3/8 3.5LB Piece 62498 RING SNAP 1-3/8 ID X .05 TH BLACK FINISH Piece 70226 LABEL CLIMAX LOGO 1.5 X 5.5 Piece LABEL WARNING - FLYING DEBRIS/LOUD NOISE GRAPHIC 1.13" TRIANGLE YEL- 78748 Piece 79296...
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6.1 S HIPMENT AND SHORT TERM STORAGE The PD3000 Portable Drill can be stored and shipped in the provided Pelican ship- ping container (Figure 6-1). Short-term storage is defined as less than three months. Do the following for short-term storage: 1.
1. Add a desiccant pouch to the shipping container. Replace according to manufacturer instructions. 2. Inspect the case seal before long term storage. Replace as necessary. 3. Store the case in an environment that meets the requirements listed in Table 6-2. Page 48 PD3000 Pneumatic Drill Operating Manual...
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BASE UNIT PD3000 PORTABLE DRILL DOMESTIC PNEUMATIC PELICAN CASE 85590 ASSY GEAR BOX RIGHT ANGLE - LESS FEED GEARS 85848 (NOT SHOWN) CONTAINER SHIPPING PELICAN CASE WITH INSERT MODEL PD3000 85847 (NOT SHOWN) KIT TOOL MODEL PD3000 85846 (NOT SHOWN) MANUAL INSTRUCTION MODEL PD3000...
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Do not expose to temperatures exceeding 50°C/122°F. Disposal Dispose of contents/container in accordance with local/regional/national/international regulations. Hazard(s) not otherwise None known. classified (HNOC) Material name: LPS® 2 (Aerosol) SDS US 1 / 9 Version #: 01 Issue date: 09-22-2014 Page 60 PD3000 Pneumatic Drill Operating Manual...
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Supplemental information None. 3. Composition/information on ingredients Mixtures Chemical name Common name and synonyms CAS number Distillates Petroleum, Hydroteated 64742-47-8 70 - 80 Light Petroleum Oil 64742-52-5 10 - 20 Carbon Dioxide 124-38-9 1 - 5 4. First-aid measures Remove victim to fresh air and keep at rest in a position comfortable for breathing. For breathing Inhalation difficulties, oxygen may be necessary.
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Individual protection measures, such as personal protective equipment Wear safety glasses with side shields (or goggles). Eye/face protection Material name: LPS® 2 (Aerosol) SDS US 3 / 9 Version #: 01 Issue date: 09-22-2014 Page 62 PD3000 Pneumatic Drill Operating Manual...
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Skin protection Hand protection Chemical resistant gloves are recommended. Wear suitable protective clothing. Other Respiratory protection In case of insufficient ventilation, wear suitable respiratory equipment. Not applicable. Thermal hazards When using, do not eat, drink or smoke. Always observe good personal hygiene measures, such General hygiene as washing after handling the material and before eating, drinking, and/or smoking.
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This product is not expected to cause reproductive or developmental effects. Narcotic effects. Specific target organ toxicity - single exposure Material name: LPS® 2 (Aerosol) SDS US 5 / 9 Version #: 01 Issue date: 09-22-2014 Page 64 PD3000 Pneumatic Drill Operating Manual...
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Based on available data, the classification criteria are not met. Specific target organ toxicity - repeated exposure Aspiration hazard Not likely, due to the form of the product. Chronic effects Prolonged inhalation may be harmful. 12. Ecological information Ecotoxicity The product is not classified as environmentally hazardous. However, this does not exclude the possibility that large or frequent spills can have a harmful or damaging effect on the environment.
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Not listed. SARA 304 Emergency release notification Not regulated. OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050) Not listed. Material name: LPS® 2 (Aerosol) SDS US 7 / 9 Version #: 01 Issue date: 09-22-2014 Page 66 PD3000 Pneumatic Drill Operating Manual...
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Superfund Amendments and Reauthorization Act of 1986 (SARA) Hazard categories Immediate Hazard - Yes Delayed Hazard - No Fire Hazard - Yes Pressure Hazard - Yes Reactivity Hazard - No SARA 302 Extremely hazardous substance Not listed. SARA 311/312 Hazardous chemical SARA 313 (TRI reporting) Not regulated.
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Ecological Information: Ecotox Property Data Transport Information: Proper Shipping Name/Packing Group Regulatory Information: United States HazReg Data: North America GHS: Classification Material name: LPS® 2 (Aerosol) SDS US 9 / 9 Version #: 01 Issue date: 09-22-2014 Page 68 PD3000 Pneumatic Drill Operating Manual...
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LPS 3 SAFETY DATA SHEET 1. Identification Product identifier LPS 3® (Bulk) Other means of identification Part Number 00322, 03128, 00305, 00355 A specialized soft-film coating designed to prevent rust and corrosion on steel, aluminum and Recommended use other metals. Recommended restrictions None known.
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Use personal protection recommended in Section 8 of the SDS. Material name: LPS 3® (Bulk) SDS US 2 / 9 Version #: 06 Revision date: 12-04-2014 Issue date: 06-03-2013 Page 70 PD3000 Pneumatic Drill Operating Manual...
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Eliminate all ignition sources (no smoking, flares, sparks, or flames in immediate area). Take Methods and materials for precautionary measures against static discharge. Use only non-sparking tools. Keep combustibles containment and cleaning up (wood, paper, oil, etc.) away from spilled material. The product is immiscible with water and will spread on the water surface.
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Avoid heat, sparks, open flames and other ignition sources. Avoid temperatures exceeding the flash point. Contact with incompatible materials. Strong oxidizing agents. Incompatible materials Material name: LPS 3® (Bulk) SDS US 4 / 9 Version #: 06 Revision date: 12-04-2014 Issue date: 06-03-2013 Page 72 PD3000 Pneumatic Drill Operating Manual...
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Carbon oxides. Hazardous decomposition products 11. Toxicological information Information on likely routes of exposure Causes damage to organs through prolonged or repeated exposure by inhalation. Inhalation Frequent or prolonged contact may defat and dry the skin, leading to discomfort and dermatitis. Skin contact Direct contact with eyes may cause temporary irritation.
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Further information 12. Ecological information Not expected to be harmful to aquatic organisms. Ecotoxicity Material name: LPS 3® (Bulk) SDS US 6 / 9 Version #: 06 Revision date: 12-04-2014 Issue date: 06-03-2013 Page 74 PD3000 Pneumatic Drill Operating Manual...
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Components Species Test Results Distillates Petroleum, Hydrotreated Light (CAS 64742-47-8) Aquatic Fish LC50 Rainbow trout,donaldson trout 2.9 mg/l, 96 hours (Oncorhynchus mykiss) Xylene (CAS 1330-20-7) Aquatic Fish LC50 Bluegill (Lepomis macrochirus) 7.711 - 9.591 mg/l, 96 hours Not inherently biodegradable. Persistence and degradability No data available.
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SARA 302 Extremely hazardous substance Not listed. SARA 311/312 Hazardous chemical SARA 313 (TRI reporting) Not regulated. Material name: LPS 3® (Bulk) SDS US 8 / 9 Version #: 06 Revision date: 12-04-2014 Issue date: 06-03-2013 Page 76 PD3000 Pneumatic Drill Operating Manual...
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Other federal regulations Clean Air Act (CAA) Section 112 Hazardous Air Pollutants (HAPs) List Xylene (CAS 1330-20-7) Clean Air Act (CAA) Section 112(r) Accidental Release Prevention (40 CFR 68.130) Not regulated. Not regulated. Safe Drinking Water Act (SDWA) US state regulations US.
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Dispose of contents/container in accordance with local/regional/national/international regulations. Disposal Hazard(s) not otherwise None known. classified (HNOC) Supplemental information Not applicable. Material name: LPS® PreSolve (Aerosol) SDS US 1 / 9 01420 Version #: 01 Issue date: 06-10-2015 Page 78 PD3000 Pneumatic Drill Operating Manual...
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3. Composition/information on ingredients Mixtures Chemical name Common name and synonyms CAS number Distillates Petroleum Hydrotreated 64742-47-8 60 - 70 Light 3-Methoxy-3-methyl-1-butanol 56539-66-3 10 - 20 (MMB) d-limonene 5989-27-5 10 - 20 Carbon Dioxide 124-38-9 1 - 3 4. First-aid measures Inhalation Remove victim to fresh air and keep at rest in a position comfortable for breathing.
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Wear safety glasses with side shields (or goggles). Eye wash fountain is recommended. Skin protection Hand protection Chemical resistant gloves are recommended. Material name: LPS® PreSolve (Aerosol) SDS US 3 / 9 01420 Version #: 01 Issue date: 06-10-2015 Page 80 PD3000 Pneumatic Drill Operating Manual...
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Avoid contact with clothing. Wear suitable protective clothing. Chemical resistant gloves. Other No personal respiratory protective equipment normally required. Use a positive-pressure Respiratory protection air-supplied respirator if there is any potential for an uncontrolled release, exposure levels are not known, or any other circumstances where air-purifying respirators may not provide adequate protection.
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3 Not classifiable as to carcinogenicity to humans. OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050) Not listed. Material name: LPS® PreSolve (Aerosol) SDS US 5 / 9 01420 Version #: 01 Issue date: 06-10-2015 Page 82 PD3000 Pneumatic Drill Operating Manual...
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Based on available data, the classification criteria are not met. Reproductive toxicity Specific target organ toxicity - Based on available data, the classification criteria are not met. single exposure Based on available data, the classification criteria are not met. Specific target organ toxicity - repeated exposure Not likely, due to the form of the product.
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Transport in bulk according to Annex II of MARPOL 73/78 and the IBC Code IATA; IMDG Material name: LPS® PreSolve (Aerosol) SDS US 7 / 9 01420 Version #: 01 Issue date: 06-10-2015 Page 84 PD3000 Pneumatic Drill Operating Manual...
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Marine pollutant 15. Regulatory information This product is a "Hazardous Chemical" as defined by the OSHA Hazard Communication US federal regulations Standard, 29 CFR 1910.1200. TSCA Section 12(b) Export Notification (40 CFR 707, Subpt. D) Not regulated. CERCLA Hazardous Substance List (40 CFR 302.4) Not listed.
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Composition / Information on Ingredients: Disclosure Overrides Accidental release measures: Environmental precautions Ecological information: Other adverse effects Regulatory Information: Other GHS: Classification Material name: LPS® PreSolve (Aerosol) SDS US 9 / 9 01420 Version #: 01 Issue date: 06-10-2015 Page 86 PD3000 Pneumatic Drill Operating Manual...
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Mobilith SHC 460 Product Name: MOBILITH SHC 460 Revision Date: 17 Mar 2015 Page 1 of 10 ______________________________________________________________________________________________________________________ SAFETY DATA SHEET SECTION 1 PRODUCT AND COMPANY IDENTIFICATION PRODUCT Product Name: MOBILITH SHC 460 Product Description: Synthetic Base Stocks and Additives Product Code: 2015A0204050, 643551-00,...
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First aid is normally not required. Seek medical attention if discomfort occurs. SECTION 5 FIRE FIGHTING MEASURES EXTINGUISHING MEDIA Appropriate Extinguishing Media: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish Page 88 PD3000 Pneumatic Drill Operating Manual...
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Product Name: MOBILITH SHC 460 Revision Date: 17 Mar 2015 Page 3 of 10 ______________________________________________________________________________________________________________________ flames. Inappropriate Extinguishing Media: Straight Streams of Water FIRE FIGHTING Fire Fighting Instructions: Evacuate area. Prevent runoff from fire control or dilution from entering streams, sewers, or drinking water supply.
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Contact the glove manufacturer for specific advice on glove selection and breakthrough times for your use conditions. Inspect and replace worn or damaged gloves. The types of gloves to be considered for this material include: Page 90 PD3000 Pneumatic Drill Operating Manual...
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Product Name: MOBILITH SHC 460 Revision Date: 17 Mar 2015 Page 5 of 10 ______________________________________________________________________________________________________________________ No protection is ordinarily required under normal conditions of use. Eye Protection: If contact is likely, safety glasses with side shields are recommended. Skin and Body Protection: Any specific clothing information provided is based on published literature or manufacturer data.
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Not expected to be a reproductive toxicant. Based on assessment for material. of the components. Lactation: No end point data for material. Not expected to cause harm to breast-fed children. Specific Target Organ Toxicity (STOT) Page 92 PD3000 Pneumatic Drill Operating Manual...
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Product Name: MOBILITH SHC 460 Revision Date: 17 Mar 2015 Page 7 of 10 ______________________________________________________________________________________________________________________ Single Exposure: No end point data for Not expected to cause organ damage from a single exposure. material. Repeated Exposure: No end point data for Not expected to cause organ damage from prolonged or repeated material.
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Listed or exempt from listing/notification on the following chemical inventories: AICS, IECSC, KECI, TSCA Special Cases: Inventory Status NDSL Restrictions Apply PICCS Restrictions Apply EPCRA SECTION 302: This material contains no extremely hazardous substances. Page 94 PD3000 Pneumatic Drill Operating Manual...
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Product Name: MOBILITH SHC 460 Revision Date: 17 Mar 2015 Page 9 of 10 ______________________________________________________________________________________________________________________ SARA (311/312) REPORTABLE HAZARD CATEGORIES: None. SARA (313) TOXIC RELEASE INVENTORY: Chemical Name CAS Number Typical Value ZINC DITHIOPHOSPHATE 68649-42-3 1 - < 2.5% The following ingredients are cited on the lists below: Chemical Name CAS Number List Citations...
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----------------------------------------------------------------------------------------------------------------------------------------------------- Internal Use Only MHC: 0B, 0B, 0, 0, 0, 0 PPEC: DGN: 2009995XUS (553328) ----------------------------------------------------------------------------------------------------------------------------------------------------- Copyright 2002 Exxon Mobil Corporation, All rights reserved Page 96 PD3000 Pneumatic Drill Operating Manual...
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