Climax AUTOBOREWELDER BW3000 Manuals

Manuals and User Guides for Climax AUTOBOREWELDER BW3000. We have 1 Climax AUTOBOREWELDER BW3000 manual available for free PDF download: Operating Manual

Climax AUTOBOREWELDER BW3000 Operating Manual

Climax AUTOBOREWELDER BW3000 Operating Manual (150 pages)

Brand: Climax | Category: Welding System | Size: 4 MB

Table of Contents

Table of Contents

7
- 1 Introduction
  15
  - How to Use this Manual
    15
  - Safety Alerts
    15
  - General Safety Precautions
    16
  - Machine - Specific Safety Precautions
    17
  - Risk Assessment and Hazard Mitigation
    18
  - Risk Assessment Checklist
    19
  - Glossary
    21
2 Overview

23
- Features and Components
  
  24
  - Features
    28
  - Stock Components
    29
    
    Borewelder
    29
    
    Control Box
    29
    
    Wirefeeder
    29
    
    Adjustable Base
    30
    
    Torches
    30
  - Torches and Torch Accessories
    31
    
    Offset Head Assembly
    31
    
    Carrying Case
    31
    
    Power Supply
    31
    
    Arrying Case
    31
    
    Face Welding Torch
    31
    
    Compact Face Torch
    32
    
    Trammel Torch
    32
    
    Conical Seat Torch
    32
    
    Extended Range Torch #13/#24
    33
    
    Counterbalance Kit
    33
    
    Torch Extension Support Kit
    33
    
    #1A Torch
    33
  - Consumables
    34
    
    Ez Feed #0 and #00 Tips
    34
    
    Heavy-Duty Tips, Nozzles, and Diffusers
    34
  - Cables and Conduits
    34
    
    Stick Electrode Holder
    34
    
    Positive Weld Cable, 90 Degree Connector
    35
    
    2, 3, 4, 5, 10, and 15 Feet Conduits
    35
    
    Non-CLIMAX Feeder Conduits
    35
  - Cables and Conduits
    36
- Accessories
  
  36
  - Wirefeeder Accessories
    37
    
    Push/Pull Wirefeeder
    37
  - Mounting Accessories
    38
  - Borewelder Accessories
    38
  - Bore Welder Accessories
    38
    
    Wire Straightener
    38
    
    Radial Mounts (5-10") (127-254
    38
    
    Mounting Rod Extender
    38
    
    Slow Rotation Pulley and Belt
    38
  - Plate, Offset Head Protector (Inverted Operation)
    39
  - Plate , Offset Head Protector ( Inverted Operation )
    39
    
    Fast Rotation Motor
    39
- Controls
  
  40
- Imensions
  
  42
- Specifications
  
  44
- Items Required but Not Supplied
  
  45
3 Setup

47
4 Operation

63
5 Maintenance

77
- Maintenance Checklist
  
  78
- Maintenance Tasks
  
  78
  - Borewelder Maintenance
    78
  - Bore Welder Maintenance
    78
    
    Daily Maintenance
    79
    
    Replacing the Borewelder Liner
    79
  - Borewelder Adjustments
    80
  - Bore Welder Adjustments
    80
    
    Offset Head Dovetail Adjustments
    80
  - Wirefeeder Maintenance and Adjustments
    81
    
    Quick Couple Adjustments
    81
    
    Wirefeeder Maintenance
    81
    
    Wirefeeder Adjustments
    81
  - Torches, Conduits, and Cables
    82
  - Torches , Conduits , and Cables
    82
    
    Maintaining Torches and Extensions
    82
    
    Maintaining Conduits
    82
    
    Liner Replacement
    83
    
    Replacement of Contact Tips for Torches #00 and #0
    83
  - Control Box Maintenance
    84
- Troubleshooting
  
  84
- 6 Storage and Shipping
  
  93
  - Storage
    93
    
    Short-Term Storage
    93
    
    Long-Term Storage
    94
  - Shipping
    94
  - Decommissioning
    94
Appendix A Assembly Drawings

95
- Appendix Aassembly Drawings
  
  95
- Appendix Bschematics
  
  139

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