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Climax AUTOBOREWELDER BW3000 Operating Manual

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BW3000
BW3000 AUTOBOREWELDER
OPERATING MANUAL
P/N 52815
February 2019
Revision 7

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  • Page 1 BW3000 BW3000 AUTOBOREWELDER OPERATING MANUAL P/N 52815 February 2019 Revision 7...
  • Page 3 CLIMAX. CLIMAX hereby grants permission to download a single copy of this manual and of any revision hereto onto an electronic storage medium to be viewed and to print one copy of this manual or any revision hereto, pro-...
  • Page 4 CLIMAX GLOBAL LOCATIONS Page B BW3000 Operating Manual...
  • Page 5 CLIMAX will, at its option, either repair or replace the defective part and/ or correct any defect in the labor performed, both at no charge, and return the part or repaired machine shipping prepaid.
  • Page 6 This page intentionally left blank Page D BW3000 Operating Manual...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS HAPTER ECTION 1 INTRODUCTION ............1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 OW TO USE THIS MANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1...
  • Page 8 TABLE OF CONTENTS (CONTINUED) HAPTER ECTION 3.3.9 Adjusting the reach - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43 3.3.10 Attaching the wirefeed conduit and loading wire - - - - - - - - - - - - - - - - - - - - - - 43 3.3.11...
  • Page 9 TABLE OF CONTENTS (CONTINUED) HAPTER ECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 68 ROUBLESHOOTING 5.3.1 Common welding problems and their cures - - - - - - - - - - - - - - - - - - - - - - - - 71...
  • Page 10 This page intentionally left blank Page iv BW3000 Operating Manual...
  • Page 11 LIST OF FIGURES IGURE 2-1 BW3000 AutoBoreWelder and external components ........10 2-2 BW3000 components .
  • Page 12 LIST OF FIGURES (CONTINUED) IGURE A-12 Wire straightener (for shop-style wirefeeder only) assembly (P/N 35357) ..... 92 A-13 Enclosed wirefeeder assembly (P/N 69018) ..........93 A-14 Enclosed wire feeder push/pull ready 24 VDC assembly (P/N 82174) .
  • Page 13 LIST OF TABLES ABLE 1-1 Sound levels ..............4 1-2 Risk assessment checklist before set-up .
  • Page 14 This page intentionally left blank Page viii BW3000 Operating Manual...

  • Page 15: Introduction

    INTRODUCTION IN THIS CHAPTER: 1.1 H - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 OW TO USE THIS MANUAL 1.2 S - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1...

  • Page 16: General Safety Precautions

    ENERAL SAFETY PRECAUTIONS CLIMAX leads the way in promoting the safe use of portable machine tools. Safety is a joint effort. You must do your part by: •...

  • Page 17: Machine - Specific Safety Precautions

    For in-shop use, have a fire extinguisher readily available. Moving parts – Many CLIMAX machines have numerous exposed moving parts and interfaces that can cause severe impact, pinching, cutting, and other injuries.

  • Page 18: Risk Assessment And Hazard Mitigation

    Always wear hearing protection when operating the machine or working around it. During testing, the machine produced the following sound levels. 1-1. S ABLE OUND LEVELS The declared sound power level is: 59.7 dBA The declared operator sound pressure level is: 58.0 dBA The declared bystander sound pressure level is: 56.4 dBA...

  • Page 19: Risk Assessment Checklist

    Precautions are required to avoid injury from burns, electric shock, vision damage, inhalation of poisonous gases and fumes, and exposure to intense ultraviolet radia- tion. When welding is performed on motorized equipment, precaution is required to minimize the risk of fuel ignition or electrical damage to vehicle instrumenta- tion.
  • Page 20 1-3. R ABLE ISK ASSESSMENT CHECKLIST AFTER SET After Set-up  I checked that all affected personnel understand the danger zone and are clear of it or UV guarding is present. I examined the area surrounding the workpiece for flammable materials and removed them if possible. I have ...

  • Page 21: Glossary

    LOSSARY 1-4. G ABLE LOSSARY Term Definition A BoreWelder function that lets you briefly stop the weld process yet maintain all other weld Arc Interrupt mode functions. The length of the arc between the molten puddle and the end of the electrode, in this case, MIG Arc Voltage wire.
  • Page 22 This page intentionally left blank Page 8 BW3000 Operating Manual...

  • Page 23: Overview

    ) - - - - - - - - - - - - - - - - - -21 FEET CONDUITS 2.1.5.4 N -CLIMAX - - - - - - - - - - - - - - - - - - - - - - - - - - - -21 FEEDER CONDUITS 2.2 A...

  • Page 24: Features And Components

    EATURES AND COMPONENTS The BW3000 AutoBoreWelder is an automated welding device. It passes current, welding wire, and metal inert gas (MIG) to a torch that moves in both rotary and axial directions. As the torch moves, it deposits a continuous layer of metal (con- tiguous weld beads) around the bore’s circumference to build up the surface.
  • Page 25 2-1. BW3000 ABLE EXTERNAL COMPONENT IDENTIFICATION Number Component Shop-style wirefeeder Wirefeed conduit Enclosed wirefeeder Gas hose (inert gas bottle and gas regulator [not provided]) Control box Wirefeed control cable BoreWelder control cable BoreWelder Power supply control cable Weld negative Weld positive Adjustable base P/N 52815, Rev.
  • Page 26 2-2. BW3000 IGURE COMPONENTS Page 12 BW3000 Operating Manual...
  • Page 27 2-2. BW3000 ABLE COMPONENT IDENTIFICATION Number Component Top view Control cable connector Auto Skip switch (with the auto skip cams, this allows the operator to skip keyways) Swivel connector (attaches to the wirefeed conduit. It allows the spindle of the BoreWelder to rotate with- out twisting the conduit.

  • Page 28: Features

    • The Position Marker recalls the last stop point. Control box • When a CLIMAX wire feeder is used, the control box provides: • One central location for adjusting all BW3000 functions. • Remote control of the welding power supply.

  • Page 29: Stock Components

    2.1.2 Stock components 2.1.2.1 BoreWelder The BoreWelder provides the circular and axial motion needed to build up a bore. It also provides for the rotational passage of current, welding wire, and shielding gas to the welding torch. Figure 2-1 on page 10 shows the BW3000 BoreWelder and its major assemblies, including the control box, wirefeeder, and adjustable base.

  • Page 30: Adjustable Base

    2.1.2.4 Adjustable base The adjustable base enables quick setup and provides support for the BoreWelder while also allowing you to adjust parallelism and centering. The jack screws help keep the BoreWelder parallel to the bore; the slider permits one axis of fine center- ing adjustments.

  • Page 31: Torches And Torch Accessories

    2.1.2.6 Offset head assembly The offset head allows you to change the torch diameter without changing the torch angle. By allowing you to slide the torch and change its ori- entation, the offset head assembly adjusts the torch’s diameter range up to 3" (76 mm). 2-8.

  • Page 32: Compact Face Torch

    It comes with the following: • An alternate leadscrew for a finer spiral pattern (for horizontal axis applications) • An over-center extension for reaching through a bore to weld inside faces • A 2" (51-mm) torch extender to vary the range of the face torch •...

  • Page 33: Extended Range Torch #13/#24

    Use of the mounting rod extender is required for axial clearance. Consult CLI- MAX for the clearance required to use this torch. 2.1.3.5 Extended range torch #13/#24 This is a combination torch designed to span borewelding range of 28–56" (711– 1,422 mm).

  • Page 34: Consumables

    The BW3000 BoreWelder must be fitted with a fast rotation motor to attain correct travel speeds. CLIMAX recommends fitting the BW3000 with a push/pull wirefeeder to aid in feeding wire with low column strength. 2.1.4 Consumables 2.1.4.1 EZ feed #0 and #00 tips EZ feed tips are used when feeding wire through the #0 or #00 torch is difficult.

  • Page 35: Positive Weld Cable, 90 Degree Connector

    Non-CLIMAX feeder conduits Many different styles of conduits are available to attach the BoreWelder to wire- feeders other than the CLIMAX feeder. Most common brands of wirefeeders can be integrated with the CLIMAX BoreWelder. These conduits change the stock BW3000 system in the following ways: •...

  • Page 36: Cables And Conduits

    2-4. A ABLE CCESSORIES Item Optional equipment Part number Face Welding Torch 28186 Compact Face Torch Consult CLIMAX Trammel Torch: standard 27013 Trammel Torch: 28 inches 38506 Trammel Torch: 56 inches 53004 Torches and Conical Seat Torch 28020...

  • Page 37: Wirefeeder Accessories

    Item Optional equipment Part number Auto Skip Option (factory installed) 28000 Slow Rotation Pulley and Belt 32574 BoreWelder Fast Rotation Motor Consult CLIMAX accessories Plate, Offset Head Protector (Inverted Consult CLIMAX Operation) 2.2.1 Wirefeeder accessories 2.2.1.1 Push/pull wirefeeder The push/pull option is an extra wirefeeder mounted to the top of the BW3000.

  • Page 38: Mounting Accessories

    2-5. P ABLE PULL WIREFEEDER COMPONENT IDENTIFICATION Number Component Cable to the wire feeder Cable to the inert gas regulator Cable to the wirefeeder’s pull feeder connector 10-32 x 0.38 button head 2.2.1.2 Wire straightener The wire straightener is intended to reduce the bend (“cast”) in the welding wire to prevent wire flip, which causes the weld to deviate from its intended track.

  • Page 39: Plate, Offset Head Protector (Inverted Operation)

    Installation requires partial disassembly and should be handled only by qualified personnel with instruction from CLIMAX to prevent damage to the BoreWelder. 2.2.3.2 Fast rotation motor The fast rotation motor can be fitted to the BoreWelder rotation drive when the diameter to be welded is under 0.875"...

  • Page 40: Controls

    ONTROLS 2-10. C IGURE ONTROL BOX PANEL 2-6. C ABLE ONTROL PANEL COMPONENT IDENTIFICATION Number Component Arc interrupt formula Remote arc interrupt Burnback adjustment formula Refer to the manual for more information on backburning Arc voltmeter Auto skip Pie mode Carriage return Page 26 BW3000 Operating Manual...
  • Page 41 2-7. C ABLE ONTROL PANEL DEFINITIONS Button Purpose Result with function key Access the second function of a button. Not applicable FUNCTION Purge shielding gas. Not applicable PURGE Jog wire at the speed set by the WIRE Retract wire WIRE JOG dial.

  • Page 42: Imensions

    2-7. C ABLE ONTROL PANEL DEFINITIONS Button Purpose Result with function key Burnback = step size + Function + purge + Arc Interrupt Note: Adjusting burnback will change the amount of time the power supply con- tinues to feed current into the weld wire after the wire has stopped feeding. Burnback adjustment for- •...
  • Page 43 5.846IN. (148.488MM) 9.939IN. (252.654MM) 20.074IN. (509.88MM) 6" 25.574IN. (649.58MM) 12" 2-12. BW3000 (P/N 85576) IGURE DIMENSIONS P/N 52815, Rev. 7 Page 29...

  • Page 44: Specifications

    26.87 11.78 11.59 2-13. S IGURE STYLE WIREFEEDER DIMENSIONS PECIFICATIONS 2-8. S ABLE COMPONENT MASS Specification Description Welding process: Metal inert gas (MIG) Wire diameter range: 0.023–0.045" (0.6–1 mm) Bore: 0.88–27" (22–686 mm) Buildup diameter ranges (standard model): Outside: 0.88–14" (22–356 mm) Face: 0.88–20"...

  • Page 45: Items Required But Not Supplied

    Component weights: Control Box: 18 lbs (8.10 kg) Wirefeeder: 32 lbs (14.40 kg) TEMS REQUIRED BUT NOT SUPPLIED The following items are required but not supplied in your CLIMAX product kit: • Hand-held welding helmet, shade #9 • Safety glasses with side shields, shade #3 •...
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  • Page 47: Setup

    Keep the shipping container and all packing materials for future storage and shipping of the machine. The machine ships from CLIMAX with a heavy coating of LPS 3. The recom- mended cleaner is LPS PreSolve Orange Degreaser. All parts must be cleaned before use.

  • Page 48: Lifting And Rigging

    A 1/2–13x3" bolt attaches the BW3000 adjustable base to the part being welded. Do the following to use the mounting system: 1. Weld the bolt to the part. CLIMAX recommends stick welding, which pro- vides quick setup and reliable performance in rough environments. The optional A-1086 stick electrode holder fits quickly into the A-1097 positive weld cable to allow stick welding.

  • Page 49: Attaching The Bw3000 Using The Adjustable Base

    3.3.2 Attaching the BW3000 using the adjustable base 3-1. A IGURE DJUSTABLE BASE AND MOUNTING HARDWARE 3-1. A ABLE DJUSTABLE BASE AND MOUNTING HARDWARE COMPONENT IDENTIFICATION Number Component Mounting rod Slider Clamping knob type (2) Workpiece bore Rear jack screw Front jack screws Center line Mounting bolt...
  • Page 50 3-1. A ABLE DJUSTABLE BASE AND MOUNTING HARDWARE COMPONENT IDEN TIFICATION ONTINUED Number Component Leveling screw type (3) Adjustment screw Spring washers (see detail above) 1/2" (12 mm) hold-down nut Do the following: 1. If using a radial mount: weld the 1/2– 13x3"...

  • Page 51: Attaching The Control Box

    3. If using a radial mount (A-1023; see Figure 3-3), install it over the mounting rod. 4. Slip the BoreWelder over the radial mount. 5. Move the BoreWelder and radial mount to bring the offset head directly over the bore to be welded. 3-3.
  • Page 52 3-5. A ’ IGURE LIGNMENT AT CLOCK 3-3. 9 ’ ABLE CLOCK ALIGNMENT COMPONENT IDENTIFICATION Number Component Forward jack screws Align at the 9 o’clock and set the extension parallel to bore surface 5. Move the BoreWelder forward or back until the attached extension nears the bore surface at the 6 o’clock or 12 o’clock position (see Figure 3-6 on page 39).

  • Page 53: Centering The Borewelder With The Torch Extension (Coarse Center)

    3-6. A ’ IGURE LIGNMENT AT CLOCK 3-4. 6 ’ ABLE CLOCK ALIGNMENT COMPONENT IDENTIFICATION Number Component Rear jack screw Align at the 6 o’clock and set the extension parallel to bore surface 3.3.5 Centering the BoreWelder with the torch extension (coarse center) Do the following to center the BoreWelder with the torch extension: 1.

  • Page 54: Installing A Welding Torch And Setting The Clearance

    3.3.6 Installing a welding torch and setting the clearance Do the following to install a welding torch and set the clearance: 1. Select the appropriate torch for your project according to Table 3-5. 3-5. A ABLE VAILABLE TORCHES Bore sizes for torch with Bore sizes for torch with Torch used standard diffuser...
  • Page 55 IGURE ORCH POSITIONED IN ORIENTATION NUT NOTICE CLIMAX recommends that you remove the orientation fitting from the offset head when changing torches. Spinning the orientation fitting onto the torch is easier than rotating the torch into the orientation fitting when the fitting is fixed to the head.

  • Page 56: Fine Centering With The Adjustable Base

    Turn the adjustment knob with one hand while helping the slide along with the thumb and finger of your other hand (see Figure 3-8). 3-8. A IGURE DJUSTMENT KNOB TECH NIQUE 3.3.7 Fine centering with the adjustable base To center the BoreWelder to the bore, you must work in two axes, one after the other (referred to as X and Y for this discussion).

  • Page 57: Understanding The Boring Bar Interface

    BoreWelder and subsequent loss of centering. 3.3.8 Understanding the boring bar interface A boring bar interface may be used instead of the CLIMAX adjustable base (for full details, please consult the operating manual from the boring bar manufac- turer).

  • Page 58: Attaching The Weld Cables And Gas Hose

    If the wire does not feed freely: • Especially with the #00 and #0 torch, you may need to momentarily increase the feed roll pressure by squeezing the roll down and forcing the feed wire through the bent tip. Apply pressure by hand only.

  • Page 59: Setting The Axial And Rotational Start Positions

    3. Attach one end of the gas hose to a regulated source of shielding gas, and the other end to the quick connect at the wirefeeder. 4. On the control box, press the button to check the gas flow rate and PURGE clear the system of unwanted gases.
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  • Page 63: Operation

    OPERATION IN THIS CHAPTER: 4.1 P - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -47 OPERATION CHECKS 4.2 C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -48...

  • Page 64: Choosing The Control Settings

    Setting rotation speed on the control box. To attain the correct ROTATION dial setting for the bore that you are welding, CLIMAX provides a chart to SPEED show the coarse setting of rotation speed. As a final check, a quick calculation of SPR will provide the actual seconds per revolution.

  • Page 65: Setting The Wire Speed

    If you start welding at this dial setting, your amperage will be approximately 120 amperes, referencing Table 4-2. While the BoreWelder can use different size welding wires, CLIMAX recom- mends using 0.035" welding wire in most cases. Typical startup wire speed parameters. The startup parameters address the first one or two rotations.

  • Page 66: Setting The Step

    Regardless of welding wire size, the 175 amp current limit of the BoreWelder sets the limit of deposition rates for wire. 4-3. W 0.035 ABLE IRE SPEED AT STARTUP WITH DIAMETER WIRE Axis Dial setting Amperage Wire speed (IPM) Vertical 2.0–3.0 120–160 190–340...

  • Page 67: Choosing Shielding Gas And Setting The Gas Flow Rate

    , where appli- REMOTE cable. Setting arc voltage. The CLIMAX control box interfaces with most power sup- plies, allowing remote control of voltage at all times. If your power supply has digital readouts, set the arc voltage to 18.5 volts as a startup value.

  • Page 68: Pre - Weld Checklist

    Checking the flow rate. The shielding gas flow rates should not exceed 35 cfh. To check the flow rate, press the PURGE button. The gas solenoid will open for 10 seconds, allowing you to check the flow rate and also clear unwanted gases from the system.

  • Page 69: Stopping The Weld

    4.4.2 Stopping the weld To stop welding, press the button again. WELD SING NTERRUPT Arc Interrupt allows you to briefly stop the weld process yet maintain all other weld mode functions. For example, you can manually stop the process when weld- ing over a grease hole.

  • Page 70: Using Pie Mode And Carriage Return

    Listen to the switch click or visually watch the switch actuate to verify the accu- racy of your stops and starts. Make all final adjustments before welding. SING PIE MODE AND CARRIAGE RETURN Hold down the key and press the button to cycle through three FUNCTION WELD...

  • Page 71: Carriage Return

    Do the following to use Pie Mode: 1. Set up the BoreWelder as described in Section 3 and in this section. 2. Set the Auto Skip cams for the scenario of skipping the worn section (see Section 4.6 on page 53). 3.

  • Page 72: Welding Tips

    The cast diameter should be as large as possible and at least 40" (1 meter). Casts under 30" (0.8 meter) are likely to cause difficulties. A cast of 40" (1 meter) or more will reduce or eliminate the effect of wire flip. Consult with CLIMAX if you are unable to find large cast wires.

  • Page 73: Cleaning Glass Inclusions From The Bore

    Do the following to reduce the chances of wire flip: • Avoid an “S” shape in the conduit. A “C” shape is preferred. • Alternately, position the conduit as shown in Figure 4-2. This method works particularly well with long conduits. •...

  • Page 74: Welding In The Horizontal Axis

    ELDING IN THE HORIZONTAL AXIS Welding in the horizontal axis requires more attention to the machine settings than when welding in the vertical axis. In the horizontal axis, the weld bead must travel through the flat, vertical-up, overhead, and vertical-down positions. Flat and over- head positions of the bore present no problems for the BoreWelder.
  • Page 75 • Forcing the bead into a more controllable shape so its surface tension can hold it in place. Once the buildup is started in this way, you may increase the weld current. You should be able to weld smoothly at 150 amps using 0.035" wire. A shielding gas of 75% argon/25% CO helps to control the weld puddle by increasing the freeze rate.

  • Page 76: Offset Head Settings When Using Extensions In The Horizontal Axis

    4.9.2 Offset head settings when using extensions in the horizontal axis In horizontal axis welding, when reaching with extensions over 3 feet (0.9 meter), the weight of the torch and extensions can pry the slide from its seat. In this case, the clamping screws should be tightened to no greater that 20 in-lbs (2 Nm) to lock the slide and body together.

  • Page 77: Maintenance

    MAINTENANCE IN THIS CHAPTER: 5.1 M - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -62 AINTENANCE CHECKLIST 5.2 M - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -62...

  • Page 78: Maintenance Checklist

    CAUTION Failure to properly maintain the machine will result in premature wear or damage to the machine. Damaged caused by improper or inadequate machine maintenance is not covered by the machine limited warranty. AINTENANCE CHECKLIST Table 5-1 lists maintenance intervals and tasks 5-1.

  • Page 79: Daily Maintenance

    5.2.1.1 Daily maintenance Daily maintenance consists primarily of keeping the BoreWelder clean and pro- tected. The BoreWelder is designed to survive in industrial environments that are usually dusty and gritty; however, it has close fitting parts and will last longer if kept clean.

  • Page 80: Borewelder Adjustments

    5. Slide the liner into the spindle and then into the offset head. The liner should be flush in the offset head slide, orientation fitting counterbore. At the top of the spindle, the spindle conduit fitting should rest 1/8" (3 mm) below the top of the spindle.

  • Page 81: Wirefeeder Maintenance And Adjustments

    5.2.2.2 Quick couple adjustments The quick couple conducts all the welding current that is used in the welding pro- cess. The quick couple is rigged from the factory to have an interference fit with the mating female connector. The tangs of the quick couple should be spread slightly wider than the female connector, to ensure good electrical contact when assembled.

  • Page 82: Torches, Conduits, And Cables

    In other words, the wirefeeder drive rolls should be set so that, when a stoppage occurs, the wire feed rolls slip and the wire does not crinkle. As mentioned earlier, this is the highest possible tension. In most cases, CLIMAX recommends a wire- feed setting well below this.

  • Page 83: Liner Replacement

    5.2.4.3 Liner replacement The replacement schedule for liners in the BoreWelder torches and conduits depends on many factors. These factors include, but are not limited to, workplace environment, welding wire used, welding parameters, feed roll pressure, and main- tenance schedule. Do the following when liner replacement is required: 1.

  • Page 84: Control Box Maintenance

    For serious maintenance or if you have questions on the following procedures, contact CLIMAX. Page 68 BW3000 Operating Manual...
  • Page 85 5-4. T ABLE ROUBLESHOOTING Problem Remedy Reference Direct the arc at the precise intersection between the bore Section surface and the previously laid weld deposit. Lack of fusion to bore surface 5.3.1.1 on page 71 Increase rotation speed. Direct the arc at the precise intersection between the bore Section Lack of fusion to the previous weld surface and the previously laid weld deposit.
  • Page 86 5-4. T ABLE ROUBLESHOOTING Problem Remedy Reference Section Lower weld current and voltage for the first revolution. Weld graping during horizontal 5.3.1.10 on axis borewelding Check that the step is not too great or too little. page 73 Section Lower weld current. Increase travel speed. Weld graping during vertical axis 5.3.1.10 on borewelding...

  • Page 87: Common Welding Problems And Their Cures

    5.3.1 Common welding problems and their cures 5.3.1.1 Lack of fusion to the bore surface Lack of fusion to the bore surface can be caused by the step being too small. If you are directing the welding arc mostly against the previously deposited bead, the newly deposited weld metal is likely to “cold lap”...

  • Page 88: Too Much Spatter

    ). More CO causes excessive spatter. Certain types of welding wire create more spatter than others. If all other options have been exhausted, try wire from a different manufacturer. Contact CLIMAX for information on alternative wires. 5.3.1.6 Torch nozzle becomes too hot A hot torch nozzle is usually the result of using an arc voltage that’s too high.

  • Page 89: Steel Weld Deposit Is Too Hard To Machine

    In some cases, laminated sections in heavy equipment bores can have grease deposited in the spaces between the layers. You have a few options to handle this problem. You could pre-grind the lamination line, and pre-weld with stick welding rod to seal the lamination. This is very effective, but is time consuming and diffi- cult on small bores.

  • Page 90: Mechanical/Electrical Troubleshooting

    To remedy this problem, use lower currents and volt- ages for the first revolution and build a shelf that can support subsequent weld beads. Some operators weld two low amperage rotations directly on top of each other to create a large shelf. This shelf supports the third and subsequent rows of much larger beads.

  • Page 91: Machine Does Not Rotate

    If the light tap works, contact CLIMAX for a new style of motor brush. Or give the brush springs a slight kink to ensure electrical contact when at rest.

  • Page 92: No Arc, No Wire Feed, But Rotates At Full Speed

    5.3.2.8 No arc, no wire feed, but rotates at full speed Check that the switch is horizontally aligned to cams (that is, the switch AUTO SKIP roller contacts both cams). Check that the AUTO SKIP switch is radially engaging the cams properly (that is, the switch roller is actuated by the high spot on the cams).

  • Page 93: Storage And Shipping

    STORAGE AND SHIPPING IN THIS CHAPTER: 6.1 S - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -77 TORAGE 6.1.1 S - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -77...

  • Page 94: Long-Term Storage

    6-1. P IGURE ACKAGING ARRANGEMENT 6.1.2 Long-term storage Do the following for long-term storage (longer than three months): 1. Follow the short-term storage instructions, but use LPS-3 instead of WD- 2. Add a desiccant pouch to the shipping container. Replace according to manufacturer instructions.

  • Page 95: Appendix Aassembly Drawings

    APPENDIX A ASSEMBLY DRAWINGS Drawing list A-1. BW3000 1 (P/N 85576) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 80 IGURE ASSEMBLY A-2.

  • Page 96: Igure A-1. Bw3000 Assembly 1 (P/N 85576)

    A-1. BW3000 1 (P/N 85576) IGURE ASSEMBLY Page 80 BW3000 Operating Manual...

  • Page 97: Igure A-2. Bw3000 Assembly 2 (P/N 85576)

    DETAIL A A-2. BW3000 2 (P/N 85576) IGURE ASSEMBLY P/N 52815, Rev. 7 Page 81...

  • Page 98: Igure A-3. Bw3000 Assembly Parts List 1 (P/N 85576)

    PARTS LIST ITEM P/N: DESCRIPTION 10588 SCREW DRIVE #2 x 1/4 HOLE SIZE .089 10844 SCREW 6-32 X 3/8 FHSCS 11019 RING SNAP 5/8 OD X .035 THICK 11315 WASHER #10 FLTW BLACK OXIDE 11676 SCREW 10-32 X 3/4 SHCS 11677 SCREW 6-32 X 3/8 BHSCS 11678...

  • Page 99: Igure A-4. Bw3000 Assembly Parts List 2 (P/N 85576)

    (NOT SHOWN) TERMINAL QUICK DISCONNECT DBL CRIMP MALE 22-18 AWG .250 X .032 RED 67050 (NOT SHOWN) CONNECTOR SOCKET DBL CRIMP 22-18 AWG .250 X .032 RED 67077 SHROUD PUSH PULL MODEL Z CLIMAX 67168 WASHER ISOLATING POWER COUPLING 67201 SPACER MOUNT PULL FEEDER...

  • Page 100: Igure A-5. Offset Head Spindle Assembly (P/N 83085)

    AVAILABLE CONFIGURATIONS PART NO. DESCRIPTION P/N 64162 LENGTH ITEM 10 P/N 54273 SPINDLE OFFSET HEAD ASSEMBLY 6 INCH STROKE 17.0 in 62466 62468 SPINDLE OFFSET HEAD ASSEMBLY 12 INCH STROKE 22.5 in 62467 PARTS LIST ITEM P/N: DESCRIPTION 10877 SCREW 10-32 X .5 SHCS 14248 PIN DOWEL HARDENED .125 X 3/8 31675...

  • Page 101: Igure A-6. Shroud With Metal Connector Assembly (P/N 68374)

    SCREW 4-40 X 3/4 BHSCS 62506 BRACKET COVER SUB FRAME METAL CONNECTORS 62509 COVER SWITCH AUTO SKIP MODEL Z 67077 SHROUD AUTO SKIP PUSH PULL MODEL Z CLIMAX 67201 SPACER MOUNT PULL FEEDER 70226 LABEL CLIMAX LOGO 1.5 X 5.5 A-6. S...

  • Page 102: Igure A-7. Shroud With Plastic Connector Assembly (P/N 68379)

    BRACKET COVER SUB FRAME PLASTIC CONNECTORS 62508 BEZEL BW3000 62509 COVER SWITCH AUTO SKIP MODEL Z 67077 SHROUD AUTO SKIP PUSH PULL MODEL Z CLIMAX 67201 SPACER MOUNT PULL FEEDER 70226 LABEL CLIMAX LOGO 1.5 X 5.5 A-7. S (P/N 68379)

  • Page 103: Igure A-8. Radial Mount Assembly (P/N 83081)

    AVAILABLE CONFIGURATIONS PART NO. DESCRIPTION ITEM 4 P/N MOUNT RADIAL 5 IN RADIUS (125 MM) 28208 67227 MOUNT RADIAL 10 IN RADIUS (250MM) 35006 67287 PARTS LIST ITEM P/N: DESCRIPTION 15595 SCREW 1/4-20 X 1/4 SSSHDP 40586 CLAMP RADIAL MOUNT 40591 KNOB CLAMPING CHART...

  • Page 104: Igure A-9. Adjustable Base Assembly (P/N 29037)

    PARTS LIST ITEM P/N: DESCRIPTION 10849 NUT 1/2-13 STDN 11779 WASHER 1/2 FLTW SAE 20166 PIN DOWEL 1/4 DIA X 1/2 35933 BASE ADJUSTABLE 37975 WASHER SPRING BELLEVILLE 1/2 ID X 1 OD X .073 39179 SCREW 1/2-13 X 2 HHHCS GRADE 8 39461 SCREW 1/2-13 X 3 SQHSSCP 40591...
  • Page 105 This page intentionally left blank P/N 52815, Rev. 7 Page 89...

  • Page 106: Igure A-10. Shop Style Wirefeeder Assembly (P/N 82207)

    A-10. S (P/N 82207) IGURE STYLE WIREFEEDER ASSEMBLY Page 90 BW3000 Operating Manual...

  • Page 107: Igure A-11. Shop Style Wirefeeder Assembly Parts List (P/N 82207)

    ASSY FRAME & COVER WIRE FEEDER SHOP STYLE 69977 LABEL WIRE FEEDER SWITCH PUSH/PULL 70227 LABEL CLIMAX LOGO 2 X 8 71107 (NOT SHOWN) CRATE 14.5 X 28 X 11.5 X 5/8 PLY SHOP STYLE WIRE FEEDER 71527 FTG BARB 1/8 NPTM X 1/4 HOSE BRASS...

  • Page 108: Ire Straightener ( For Shop - Style Wirefeeder Only ) Assembly

    PARTS LIST ITEM P/N: DESCRIPTION 11877 PIN DOWEL 1/4 DIA X 2 67034 SCREW 5/16-18 X 1 HHCS BLK OX 67275 BODY WIRE STRAIGHTENER WELDED 67276 GUIDE WIRE STRAIGHTENER 67278 KNOB THREADED ROD ASSY 67279 BRG BALL 8MM ID X 22MM OD X .497 W/SEALS DEEP GROOVE 71322 (NOT SHOWN) MANUAL INSTRUCTION SHEET WIRE STRAIGHTENER SHOP STYLE WIRE FEEDER 71568...

  • Page 109: Igure A-13. Enclosed Wirefeeder Assembly (P/N 69018)

    PARTS LIST ITEM P/N: DESCRIPTION 10837 NUT 10-32 STDN ZINC PLATED 11315 WASHER #10 FLTW BLACK OXIDE 11673 SCREW 10-32 X 1/2 BHSCS 11674 SCREW #10-32 x 5/8 BHSCS 15307 SCREW 1/2-13 X 1 SHCS 46555 SUPPORT WIRE REEL 67302 CASE PELICAN ENCLOSED W/FEED BOX NO LOGO NO CUSTOM FOAM 67315 WIRE FEED ENCLOSED PANEL BOX...

  • Page 110: Igure A-14. Enclosed Wire Feeder Push Pull Ready 24 Vdc Assembly (P/N 82174)

    A-14. E 24 VDC (P/N 82174) IGURE NCLOSED WIRE FEEDER PUSH PULL READY ASSEMBLY Page 94 BW3000 Operating Manual...

  • Page 111: Igure A-15. Enclosed Wire Feeder Push Pull Ready 24 Vdc Assembly Parts List (P/N 82174)

    FTG BARB 1/8 NPTM X 1/4 HOSE BRASS 77159 CAP PUSH ON ROUND FOR 5/16 TO 3/8 OD X 3/4 INSIDE HEIGHT BLACK VINYL 70227 LABEL CLIMAX LOGO 2 X 8 A-15. E 24 VDC (P/N 82174) IGURE NCLOSED WIRE FEEDER PUSH...

  • Page 112: Igure A-16. Feed System Assembly (P/N 82097)

    5 x4 AVAILABLE ASSEMBLIES PART No. FEED SYSTEM TOP MOUNT METAL 64288 CONNECTORS PUSH PULL 24 VDC FEED SYSTEM TOP MOUNT PLASTIC 44992 CONNECTORS PUSH/PULL 24VDC A-16. F (P/N 82097) IGURE EED SYSTEM ASSEMBLY Page 96 BW3000 Operating Manual...

  • Page 113: Igure A-17. Feed System Assembly Parts List (P/N 82097)

    PARTS LIST ITEM P/N: DESCRIPTION 10841 SCREW 8-32 X 3/16 SSSCP 11678 SCREW 10-32 X 3/8 BHSCS 12442 NUT 4-40 STDN ZINC PLATED 58482 SCREW 4-40 X 3/8 BHSCS 58617 (NOT SHOWN) CABLE ASSY P/P WF CONTROL 10 FT METAL CONNECTORS 70195 (NOT SHOWN) CABLE ASSY P/P WF CONTROL 10 FT PLASTIC CONNECTORS 4.0 in...

  • Page 114: Mm ) Face Torch Assembly (P/N 48013)

    A-18. C 6" (152 (P/N 48013) IGURE OMPACT FACE TORCH ASSEMBLY Page 98 BW3000 Operating Manual...

  • Page 115: Mm ) Face Torch Assembly Parts List (P/N 48013)

    PARTS LIST ITEM P/N: DESCRIPTION 10841 SCREW 8-32 X 3/16 SSSCP 10888 SCREW 1/4-20 X 1 FHSCS 17131 SCREW 1/4-20 X 7/8 SHCS 36625 SPACER STEP DRIVE 40546 CABLE ASSEMBLY TORCHES #4 AWG X 12 IN 48870 BLOCK END FACE TORCH 44 in 62505 LINER STAINLESS STEEL .065 ID X .144 OD FOR .023/.045 WIRE...

  • Page 116: Mm ) Face Torch Assembly

    A-20. 8" (203 (P/N 28186) IGURE FACE TORCH ASSEMBLY Page 100 BW3000 Operating Manual...

  • Page 117: Mm ) Face Torch Assembly Parts List

    PARTS LIST ITEM P/N: DESCRIPTION 10671 SCREW 1/4-20 X 1-1/4 SHCS 10841 SCREW 8-32 X 3/16 SSSCP 10888 SCREW 1/4-20 X 1 FHSCS 11118 SCREW 1/4-20 X 1 SHCS 19236 WASHER 3/8 FLTW HARDENED 36625 SPACER STEP DRIVE 40546 CABLE ASSEMBLY 48870 BLOCK END FACE TORCH 61389...

  • Page 118: Igure A-22. Conical Seat Torch Assembly (P/N 28020)

    21 20 A-22. C (P/N 28020) IGURE ONICAL SEAT TORCH ASSEMBLY Page 102 BW3000 Operating Manual...

  • Page 119: Igure A-23. Conical Seat Torch Assembly Parts List 1 (P/N 28020)

    PARTS LIST ITEM P/N: DESCRIPTION 10220 SCREW 1/4-20 X 1 HHSC 10560 SCREW 10-32 X 3/8 FHSCS 10670 SCREW 1/4-20 X 3/8 SHCS 10671 SCREW 1/4-20 X 1-1/4 SHCS 10841 SCREW 8-32 X 3/16 SSSCP 10844 SCREW 6-32 X 3/8 FHSCS 11118 SCREW 1/4-20 X 1 SHCS 13987...

  • Page 120: Igure A-24. Conical Seat Torch Assembly Parts List 2 (P/N 28020)

    PARTS LIST ITEM P/N: DESCRIPTION 67150 SPACER TORCH ROD END .257 ID X .500 OD X .10 67151 BAR 2 IN EXTENDER TORCH HEAD 67153 ASSY ROD TORQUE RESTRAINT 67175 WASHER SHIM .313 ID .438 OD .010 THK 67243 GEAR SWING 20T 67245 GEAR SWING 10T 67252...

  • Page 121: Igure A-25. Od Trammel Torch Assembly (P/N 81384)

    PARTS LIST ITEM P/N: DESCRIPTION 10160 SCREW 1/4-20 X 3/4 SHCS 10671 SCREW 1/4-20 X 1-1/4 SHCS 10841 SCREW 8-32 X 3/16 SSSCP 11118 SCREW 1/4-20 X 1 SHCS 17131 SCREW 1/4-20 X 7/8 SHCS 36170 ADAPTER STANDARD TORCH TO FACE OR TRAMMEL 36625 SPACER STEP DRIVE 40554...
  • Page 122 PARTS LIST ITEM PART No. DESCRIPTION 10841 SCREW 8-32 X 3/16 SSSCP PART No. AVAILABLE ASSEMBLIES 69778 DIFFUSER WELDING TORCH #2 (114-190mm OR 4.5-7.5 in) 29032 69865 TIP WELDING (0.9mm/.035 in) TORCH #3 (152-228mm OR 6-9 in) 29033 69866 NOZZLE WELDING 6.0 in 62505 (NOT SHOWN)LINER TORCH #2 (.065 in ID X .144 in OD)

  • Page 123: Igure A-27. Torch Assembly (P/N 39723)

    PARTS LIST ITEM P/N: DESCRIPTION 10841 SCREW 8-32 X 3/16 SSSCP 62505 (NOT SHOWN) LINER .065IN ID X .144IN OD 69865 TIP WELDING (.035/.9mm) 69866 NOZZLE WELDING A-27. T (P/N 39723) IGURE ORCH ASSEMBLY P/N 52815, Rev. 7 Page 107...

  • Page 124: Igure A-28. Torch Assembly (P/N 34473)

    PARTS LIST ITEM P/N: DESCRIPTION 10671 SCREW 1/4-20 X 1-1/4 SHCS 10841 SCREW 8-32 X 3/16 SSSCP 11118 SCREW 1/4-20 X 1 SHCS 36625 SPACER STEP DRIVE 61387 BAR 4 IN EXTENDER TORCH HEAD 61389 BAR 6 IN EXTENDER TORCH HEAD 120 in 62505 (NOT SHOWN) LINER STAINLESS STEEL .065 ID X .144 OD FOR .023/.045 WIRE...

  • Page 125: Igure A-29. Torch Bearing Mount Assembly (P/N 70132)

    PARTS LIST ITEM P/N: DESCRIPTION 10671 SCREW 1/4-20 X 1-1/4 SHCS 10841 SCREW 8-32 X 3/16 SSSCP 36625 SPACER STEP DRIVE 25.5 IN 62505 LINER BOREWELDER .065 ID X .144 OD 64058 HUB BEARING CLEARANCE TORCH #6 TO #12 RANGE 64059 ROD TORCH HEAD 64060...

  • Page 126: Xtension Torch

    AVAILABLE CONFIGURATIONS PART NO DESCRIPTION 29038 EXTENSION TORCH 3IN 29039 EXTENSION TORCH 6IN PARTS LIST ITEM P/N: DESCRIPTION 10841 SCREW 8-32 X 3/16 SSSCP 62505 LINER STAINLESS STEEL .065 ID X .144 OD FOR .023/.045 WIRE A-30. E 3" (76 6"...

  • Page 127: Xtension Torch 12" (305 Mm ) And 18" (457 Mm ) Assembly (P/N 85213)

    AVAILABLE CONFIGURATIONS PART NO DESCRIPTION EXTENSION TORCH 12IN (305MM) 29040 EXTENSION TORCH 18IN (457MM) 29065 PARTS LIST ITEM P/N: DESCRIPTION 10841 SCREW 8-32 X 3/16 SSSCP 12IN 62505 LINER STAINLESS STEEL .065 ID X .144 OD FOR .023/.045 WIRE 18IN A-31.

  • Page 128: Igure A-32. Conduit Wire Feed Assembly (P/N 78533)

    DETAIL A PARTS LIST ITEM P/N: DESCRIPTION 10840 RING O 1/16 X 1/2 ID X 5/8 OD (VMI) 10841 SCREW 8-32 X 3/16 SSSCP CHART 35011 STABILIZER - LINER 40549 CLAMP HOSE 3/4 DIA DBL PINCH CHART 40550 HOSE HYDRAULIC 3/8 HIGH PRESSURE 40551 FTG CONDUIT SPINDLE UNION BW3000 CHART...

  • Page 129: Igure A-33. Shielding Gas Hose Assembly (P/N 30774)

    PARTS LIST ITEM P/N: DESCRIPTION 13243 (NOT SHOWN)WIRE TIE MEDIUM .14 X 8 48939 NUT SIZE B INERT GAS 240 in 64063 HOSE 1/4 ID X 1/2 OD 67007 CLAMP HOSE 1/2 DIA DBL PINCH STEEL 67033 FTG NIPPLE INERT GAS B SIZE 1/4 HOSE 67065 FTG HOSE END 1/4 HOSE TO 1/4 NPTF 72570...

  • Page 130: Lectrode Stick Holder Assembly

    PARTS LIST ITEM P/N: DESCRIPTION 36812 INSERT WELDING CABLE CLAMP 72 in 36813 CABLE POWER COUPLING 67159 CONNECTOR POWER MALE 67235 HOLDER ELECTRODE A-34. E (P/N 36169) IGURE LECTRODE STICK HOLDER ASSEMBLY Page 114 BW3000 Operating Manual...

  • Page 131: Ower Supply Cable 14 Pin Plastic Connectors Assembly

    AVAILABLE CONFIGURATION P/N 83988 QTY PART NO. DESCRIPTION 32042 CABLE ASSY POWER SUPPLY LINCOLN 14 PIN PLASTIC CONNECTORS 25 FT 301" 44232 CABLE ASSY POWER SUPPLY LINCOLN 14 PIN PLASTIC CONNECTORS 50 FT 601" 47767 901" CABLE ASSY POWER SUPPLY LINCOLN 14 PIN PLASTIC CONNECTORS 75 FT 47766 CABLE ASSY POWER SUPPLY LINCOLN 14 PIN PLASTIC CONNECTORS 100 FT 1201"...

  • Page 132: Pin Plastic Connectors Assembly

    AVAILABLE CONFIGURATION PART No P/N 83988 QTY DESCRIPTION 55327 CABLE ASSY POWER SUPPLY LINCOLN MULTI WELD 6 PIN PLASTIC CONNECTORS 25 FT 301" PARTS LIST ITEM P/N: DESCRIPTION 34760 CONNECTOR CABLE CLAMP 17-3 PLASTIC 47013 BOOT #8 RUBBER 58576 CONNECTOR PLUG 17-14 PLASTIC 67138 CONNECTOR CABLE CLAMP MS3057A SIZE 18 67155...

  • Page 133: Igure A-37. Feederless Miller Cable For P/N 69007 (P/N 69021)

    PARTS LIST ITEM P/N: DESCRIPTION 34760 CONNECTOR CABLE CLAMP 17-3 PLASTIC 53102 CONNECTOR CRIMP CONTACT MALE 24-20 AWG MULTIMATE 58576 CONNECTOR PLUG 17-14 PLASTIC 67060 CABLE CLAMP LARGE SIZE 11 67123 (NOT SHOWN) WIRE 20 AWG RED CU STRAND TYPE MTW 67160 CONNECTOR PLUG 4 PIN REVERSE MALE/FEMALE SIZE 11 67280...

  • Page 134: Igure A-38. Bw3000 Controller Plastic Metal Connectors Assembly (P/N 87304)

    9 x4 19 x16 23 x4 56 x16 A-38. BW3000 (P/N 87304) IGURE CONTROLLER PLASTIC METAL CONNECTORS ASSEMBLY Page 118 BW3000 Operating Manual...

  • Page 135: Igure A-39. Bw3000 Controller Metal Connectors Assembly (P/N 87304)

    A-39. BW3000 (P/N 87304) IGURE CONTROLLER METAL CONNECTORS ASSEMBLY P/N 52815, Rev. 7 Page 119...

  • Page 136: Igure A-40. Bw3000 Controller Plastic Metal Connectors Assembly Parts List 1 (P/N 87304)

    PARTS LIST ITEM P/N: DESCRIPTION 10673 WIRE TIE SMALL .09 X 3.5 (NOT SHOWN) 11872 WASHER #8 FLTW SAE ZINC PLATED 12941 (NOT SHOWN) PLUG KEYING CIRCULAR CONNECTOR (PLASTIC ONLY) 13296 MOUNTING BASE WIRE TIE ADHESIVE BACKED LARGE 20758 WASHER #6 ITSTRW 20760 SCREW 6-32 X 1/4 PHSMS CROSSPOINT ZINC PLATED 23009...

  • Page 137: Igure A-41. Bw3000 Controller Plastic Metal Connectors Assembly Parts List 2 (P/N 87304)

    PARTS LIST ITEM P/N: DESCRIPTION 67215 INDICATOR LED BLUE 24 VDC SOLDER TAG PANEL MOUNT 67216 INDICATOR LED GREEN 24 VDC SOLDER TAG PANEL MOUNT 67234 DC DRIVE 120/230 10A SCR REVERSING CHASSIS HIGH SPEED CURRENT CLAMPING 67237 (NOW SHOWN) RELAY 24V DPDT DIN RAIL MOUNT (PLASTIC ONLY) 67239 BUTTON EMERGENCY STOP RED 67242...

  • Page 138: Able A-1. Tool Kit P/N 69971

    63848 WRENCH SPANNER 1/2 - 7/8 INCH MODEL Z 66947 KIT CONSUMABLE PACKAGE BW3000 .035/.9MM TIPS (KB) 67082 GLOVES WELDING CLIMAX BRANDED SIZE LARGE 67313 WELD SAMPLE 2.750 ID X 3.500 OD X 2.000 (KB) 67337 LUBRICANT 3 OZ WD-40 69866 NOZZLE WELDING (ALL EXCEPT #00 &...

  • Page 139: Appendix Bschematics

    APPENDIX B SCHEMATICS Schematic list B-1. B (P/N 87413) - - - - - - - - - - - - 124 IGURE ELDER WITH METAL OR PLASTIC CONNECTORS SCHEMATIC B-2. W (P/N 87414) - - - - - - - - - - - - - - - - - - 125 IGURE IRE FEEDER WITH METAL CONNECTORS SCHEMATIC B-3.

  • Page 140: Igure B-1. Bore Elder With Metal Or Plastic Connectors Schematic (P/N 87413)

    B-1. B (P/N 87413) IGURE ELDER WITH METAL OR PLASTIC CONNECTORS SCHEMATIC Page 124 BW3000 Operating Manual...

  • Page 141: Igure B-2. Wire Feeder With Metal Connectors Schematic (P/N 87414)

    B-2. W (P/N 87414) IGURE IRE FEEDER WITH METAL CONNECTORS SCHEMATIC P/N 52815, Rev. 7 Page 125...

  • Page 142: Igure B-3. Wire Feeder With Plastic Connectors Schematic (P/N 87415)

    B-3. W (P/N 87415) IGURE IRE FEEDER WITH PLASTIC CONNECTORS SCHEMATIC Page 126 BW3000 Operating Manual...

  • Page 143: Igure B-4. Power Supply Interface Cable With Plastic Connector Schematic (P/N 87419)

    B-4. P (P/N 87419) IGURE OWER SUPPLY INTERFACE CABLE WITH PLASTIC CONNECTOR SCHEMATIC P/N 52815, Rev. 7 Page 127...

  • Page 144: Igure B-5. Power Supply Interface Cable Schematic With Plastic Connector (P/N 87421)

    B-5. P (P/N 87421) IGURE OWER SUPPLY INTERFACE CABLE SCHEMATIC WITH PLASTIC CONNECTOR Page 128 BW3000 Operating Manual...

  • Page 145: Igure B-6. Metal Connectors System Layout (P/N 70186 1)

    B-6. M (P/N 70186 1) IGURE ETAL CONNECTORS SYSTEM LAYOUT P/N 52815, Rev. 7 Page 129...

  • Page 146: Igure B-7. Metal Connectors Ladder Schematic (P/N 70186 2)

    B-7. M (P/N 70186 2) IGURE ETAL CONNECTORS LADDER SCHEMATIC Page 130 BW3000 Operating Manual...

  • Page 147: Igure B-8. Chart Controller With Metal Connectors (P/N 70186 3)

    B-8. C (P/N 70186 3) IGURE HART CONTROLLER WITH METAL CONNECTORS P/N 52815, Rev. 7 Page 131...
  • Page 148 This page intentionally left blank Page 132 BW3000 Operating Manual...

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