Climax BW2600 Bore Welding Machine Manuals

Manuals and User Guides for Climax BW2600 Bore Welding Machine. We have 1 Climax BW2600 Bore Welding Machine manual available for free PDF download: Operating Manual

Climax BW2600 Operating Manual

Climax BW2600 Operating Manual (126 pages)

AUTOBOREWELDER

Brand: Climax | Category: Welding System | Size: 6 MB

Table of Contents

Table of Contents

7
1 Introduction

17
- How to Use this Manual
  17
- Safety Alerts
  17
- General Safety Precautions
  18
- Achine Specific Safety Precautions
  19
- Machine - Specific Safety Precautions
  19
- Risk Assessment and Hazard Mitigation
  20
- Risk Assessment Checklist
  21
- Labels
  22
- Label Locations
  24
- 2 Overview
  27
  - Features and Components
    27
    
    Features
    29
    
    Stock Components
    32
    
    Accessories
    34
  - Controls
    39
  - Machine Specifications
    41
  - Items Required but Not Supplied
    42
3 Setup

43
- Preparing the Machine for Use
  
  43
  - Inspecting the Machine
    43
  - Assessing the Work Area
    44
- Lifting and Rigging
  
  44
- Installing the Bore Welder
  
  44
- Installing Accessories
  
  62
  - Standard Torch Adapter
    62
  - Torch #00 and #0
    63
  - Torch Extension Support Kit
    64
4 Operation

67
- Operation Modes
  
  67
- Pre - Operation Checks
  
  68
- Principles of Operation
  
  68
- Preparing the Bore Welder for Welding
  
  69
  - Setting the Rotation Speed
    69
  - Setting the Gas Flow
    69
  - Setting the Wire Speed
    70
  - Checking the Step Setting
    70
  - Attaching the Weld Ground Clamp
    71
- Welding
  
  72
  - Welding Safety During Adjustments
    72
  - Weld Interrupt Options
    73
- Elding Pointers
  
  74
  - Arc Voltage
    74
  - Using 0.035" Wire
    75
  - Shielding Gas
    75
  - Wire and Gas
    75
  - Spindle Feed and Wire Location
    76
  - Welding in the Horizontal Axis
    76
    
    Welding on the Vertical Upside
    76
    
    If Welding Current Is too High
    77
    
    Welding on the Vertical Downside
    77
5 Maintenance and Troubleshooting

79
- Overview
  79
- Maintenance Intervals
  80
- Maintenance Tasks
  80
- Replacing Liners
  80
- Troubleshooting
  81
- Training
  85
- Decommissioning
  86
- Tool Kit
  87
- 6 Storage and Shipping
  89
  - Storage
    89
    
    Long-Term Storage
    89
    
    Shipping
    89
    
    Short-Term Storage
    89
Appendix A Exploded Views and Parts Lists

91
- Appendix Aexploded Views and Parts Lists
  91
Appendix B Schematics

111
- Appendix Bschematics
  111

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