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WeldSkill 350 MIG
CIGWELD WeldSkill 350 MIG Power Source Manuals
Manuals and User Guides for CIGWELD WeldSkill 350 MIG Power Source. We have
3
CIGWELD WeldSkill 350 MIG Power Source manuals available for free PDF download: Service Manual, Operating Manual
CIGWELD WeldSkill 350 MIG Service Manual (94 pages)
MIG WELDING MACHINE and 4R WIREFEEDER (Optional)
Brand:
CIGWELD
| Category:
Welding System
| Size: 18 MB
Table of Contents
Service Manual
1
Table of Contents
4
Section 1: Safety Instructions and Warnings
7
Arc Welding Hazards
7
Safety Instructions and Warnings
8
Principal Safety Standards
10
Declaration of Conformity
11
Symbol Chart
12
Servicing Hazards
13
EMF Information
14
Section 2: Introduction
15
How to Use this Manual
15
Equipment Identification
15
Receipt of Equipment
15
Description
15
Transportation Methods
15
User Responsibility
16
Packaged Items
16
Section 3: Safety and Installation
19
Duty Cycle
19
Weldskill 250 MIG Power Source Specifications
20
Weldskill 350 MIG Power Source Specifications
21
Weldskill 4R Wirefeeder Specifications
22
Environment
23
Location
23
Ventilation
23
Mains Supply Voltage Requirements
24
Electrical Input Connections
25
Electromagnetic Compatibility
25
Installation and Users Responsibility
25
Assessment of Area
26
Volt-Ampere Curves
27
Section 4: Operation
29
Power Source Front Panel
29
Power Source Internal Welding Controls
31
Wirefeeder Front Panel
34
Shielding Gas Regulator Operating Instructions
34
Setup for the Weldskill 250 & 350 MIG Power Source
37
Wire Reel Brake
39
Setup for the Weldskill 250 & 350 MIG Power Source When Fitted with Wirefeeder
39
Wire Reel Brake
41
How to Lift WELDSKILL 4R Wirefeeder
41
Section 5: Main Circuit Description
43
Main Circuit Description
43
Section 6: Troubleshooting
45
Power Source / Wirefeeder Faults
45
Checking Unit before Applying Power
46
Tools Needed for Troubleshooting and Servicing
46
Case Removal
47
Visually Inspect
48
Check Main Output Rectifier
49
Check Main on / off Switch
50
Check Main AC Contractor
51
Control PCB
52
Troubleshooting
53
Circuit Diagram for Control PCB
54
Advanced Troubleshooting
58
Test Specification
62
Weldskill 250 Mig Power Source Circuit Diagram
63
Weldskill 350 Mig Power Source Circuit Diagram
64
Section 7: Disassembly Procedure
65
Safety Precautions for Disassembly
65
Control Board Removal
66
Disassembly Procedure
67
Front Panel Assembly Removal
68
Wirefeeder Assembly Removal
70
Back Panel Removal
71
Power Switch S1 and Power Cord Removal
72
Output Rectifier Removal
73
Section 8: Assembly Procedures
75
Installing Output Rectifier Assembly
75
Installing Back Panel
76
Installing Front Panel
78
Installing Main Control Panel
80
Installing Case
81
Section 9: Replacement Parts
83
Power Source
83
Replacement Parts
84
Replacement Parts
85
Section 10: Options and Accessories
87
Options and Accessories
87
Cigweld Limited Warranty
89
Warranty Schedule-January 2011
93
Global Customer Service Contact Information
93
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CIGWELD WeldSkill 350 MIG Operating Manual (66 pages)
MIG WELDING MACHINE OPTIONAL WIREFEEDER
Brand:
CIGWELD
| Category:
Welding System
| Size: 10 MB
Table of Contents
Table of Contents
4
Section 1:Arc Welding Safety Instructions and Warnings
7
Arc Welding Hazards
7
Safety Instructions
8
Principal Safety Standards
11
Declaration of Conformity
12
Section 2:Introduction
13
How to Use this Manual
13
Equipment Identification
13
Receipt of Equipment
13
Symbol Chart
14
Description
15
User Responsibility
15
Packaged Items
15
Duty Cycle
17
Weldskill 250 MIG Power Source Specifications
18
Weldskill 350 MIG Power Source Specifications
19
Weldskill 4R Wirefeeder Specifications
20
Optional Accessories
20
Section 3:Installation
21
Environment
21
Location
21
Ventilation
21
Mains Supply Voltage Requirements
21
Installation and Users Responsibility
22
Assessment of Area
22
Methods of Reducing Electromagnetic Emissions
22
Section 4:Operation
25
Power Source Front Panel
25
Power Source Internal Welding Controls
27
Wirefeeder Front Panel
30
Shielding Gas Regulator Operating Instructions
30
Section 5:Set up for the Weldskill 250 & 350 Power Source
33
Setup for the Weldskill 250 & 350 MIG Power Source
33
Wire Reel Brake
35
Setup for the Weldskill 250 & 350 MIG Power Source When Fitted with Wirefeeder
35
Wire Reel Brake
37
How to Lift WELDSKILL 4R Wirefeeder
38
Section 6:Basic Welding Guide
39
MIG (GMAW/FCAW) Basic Welding Technique
39
Basic Welding Guide
40
Section 7:Service
45
Routine Service and Calibration Requirements
45
Cleaning the Feed Rolls
47
Basic Troubleshooting
47
Solving Problems Beyond the Welding Terminals
47
Solving Problems Beyond the Welding Terminals - Porosity
47
Solving Problems Beyond the Welding Terminals - Inconsistent Wire Feed
48
Welding Problems
49
Power Source / Wirefeeder Problems
50
Appendix 1:Key Spare Parts
53
Appendix 2:Volt/Amp Curves
56
Appendix 3:Weldskill 250 Mig Power Source Circuit Diagram
57
Appendix 4:Weldskill 350 Mig Power Source Circuit Diagram
58
Appendix 5:4R Wirefeeder Circuit Diagram
59
Cigweld Limited Warranty
61
Warranty Schedule - January 2011
65
Global Customer Service Contact Information
65
CIGWELD WeldSkill 350 MIG Operating Manual (52 pages)
MIG WELDING MACHINE
Brand:
CIGWELD
| Category:
Welding System
| Size: 8 MB
Table of Contents
Table of Contents
4
Arc Welding Safety Instructions and Warnings
7
Arc Welding Hazards
7
Principal Safety Standards
10
Declaration Of Conformity
11
Introduction
13
How To Use This Manual
13
Equipment Identification
13
Receipt Of Equipment
13
Symbol Chart
14
Description
15
User Responsibility
15
Duty Cycle
16
Weldskill 250 Mig Power Source Specifications
17
Weldskill 350 Mig Power Source Specifications
18
Optional Accessories
19
Installation
21
Environment
21
Location
21
Ventilation
21
Mains Supply Voltage Requirements
21
Installation And Use - Users Responsibility
21
Assessment Of Area
22
Methods Of Reducing Electromagnetic Emissions
22
Safe Practices for the Use of Welding Equipment
25
Precautions To Be Taken By Operators
25
Personal Protection
25
Resuscitation For Electric Shock Victims
27
Set up for the Weldskill 250, 350 Mig Power Source
29
Power Source Connections
29
Wirefeeder Connections
29
Common Connections
29
Drive Roller Pressure Adjustment
29
Wire Reel Brake
30
Wire Reel Hub Assembly
30
Section 6
31
Operation
31
Front Panel
31
Internal Welding Controls
33
Section 7
37
Basic Welding Technique
37
Setting Of The Power Source & Wirefeeder
37
Position Of Mig Torch
37
Distance From The Mig Torch Nozzle To The Work Piece
37
Travel Speed
37
Electrode Wire Size Selection
37
Section 8
39
Service
39
Routine Maintenance & Inspection
39
Cleaning The Feed Rolls
39
Basic Troubleshooting
39
Solving Problems Beyond The Welding Terminals
39
Solving Problems Beyond The Welding Terminals - Porosity
40
Solving Problems Beyond The Welding Terminals - Inconsistent Wire Feed
40
Welding Problems
41
Power Source/Wirefeeder Problems
42
Appendix 1: Key Spare Parts
45
Appendix 2: Volt/Amp Curves
46
Warranty
47
Cigweld Limited Warranty
48
Terms of
48
Global Customer Service Contact Information
51
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