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Burford 2100 Manual

Burford 2100 Manual (221 pages)

ELECTRONIC SERVO TYER MODEL

Brand: Burford | Category: Industrial Equipment | Size: 30.08 MB

Table of Contents

Section 1

4
- Safety Precautions
  2
- Disclaimer Warning
  3
  - Table of Contents
    4
- Table of Flow Charts
  11
- Chapter 1: Introduction
  
  14
  - Specifications
    15
  - Models
    15
  - Conveyor Requirements
    16
  - Bag Neck Length Requirements
    17
  - Unit Overview
    18
  - E-Stop Location
    19
- Chapter 2: Key Components
  
  22
  - Tyer Head
    22
  - Control Panel
    22
  - Needle
    23
  - Twister Hook
    24
  - Holder / Shear
    25
  - Holder / Shear, Cont'D
    26
  - Holder / Shear, Cont'D
    27
  - Bag Switch
    28
  - Ribbon Dispense Encoder
    29
  - Ribbon Guide
    30
  - Gathering Belts
    31
  - Belt Speed Switch
    31
  - Main Enclosure
    32
  - Main Disconnect
    32
  - Ribbon Tension Assembly
    33
  - Ribbon Tension Spring
    33
  - Brake
    34
  - Dancer Arm
    35
  - Ribbon Drop Sensor
    35
  - Gathering Brush
    36
  - Adjustment Knob
    36
  - Pressure Regulator
    37
  - Bag Stop
    37
  - Optional Key Components
    38
  - Package Detection Sensor
    39
  - Speed Follower Encoder
    40
  - Operator Display
    41
  - Bag Tail Blower
    41
  - Stand
    42
  - Conveyor
    42
- Chapter 3: Installation
  
  44
- Chapter 4: Operation Procedures
  
  52
  - Theory of Operation
    52
  - Control Panel
    53
  - STOP" Pushbutton
    54
  - RUN" Pushbutton
    54
  - THREAD" Pushbutton
    54
  - MOTORS ENABLED" Light
    55
  - INITIALIZED" Light
    55
  - TYER FAULT" Light
    55
  - BELT SPEED" Push Wheel Switch
    56
  - Main Enclosure
    57
  - Package Recognition System
    58
  - Package Detection System (PDS)
    59
  - Dual Ribbon Spool System
    60
  - Ribbon Tension
    61
  - Changing and Threading the Ribbon
    62
  - Changing and Threading the Ribbon, Cont'D
    63
  - Changing and Threading the Ribbon,Cont'D
    64
  - Changing and Threading the Ribbon,Cont'D
    65
  - Speed Following Feature
    66
  - Daily Startup
    67
  - Daily Startup, Cont'D
    68
- Chapter 5: Timing and Adjustments
  
  70
  - Bag Switch Adjustment
    70
  - Holder Shear Adjustment
    71
  - Shuttle Bar Alignment
    72
  - Gathering Belts Tension Adjustment
    73
  - Gathering Belts Speed Adjustment
    74
  - Belt Guide Tension Adjustment
    75
  - Gathering Belts Teeth Mesh
    75
  - Proximity Sensor Adjustment
    76
  - Proximity Sensor Adjustment, Cont'D
    77
  - Gathering Brush Tension Adjustment
    78
  - Gathering Brush Air Adjustments
    79
  - Ribbon Dispenser Adjustment
    79
  - Ribbon Dispenser Adjustment, Cont'D
    80
  - Ribbon Dispenser Adjustment, Cont'D
    81
  - Needle Roller Replacement
    82
  - Needle Roller Replacement, Cont'D
    83
  - Spacing of Twister Hook Shaft to Tip of Holder Shear
    84
  - Adjusting Tie Tightness
    85
  - Nominal Adjustment
    86
  - Adjusting the Eccentric Ribbon Guide
    86
  - Adjusting the Belt Pulley
    86
  - Auxiliary DIP Switch Settings
    87
  - CPU DIP Switch Settings
    88
  - Fuse and Circuit Breaker List
    89
  - Counter Output
    90
  - PROM Replacement
    90
  - PROM Replacement, Cont'D
    91
  - PROM Replacement, Cont'D
    92
- Chapter 6: Communications
  
  94
  - Terminal Option
    94
  - Communicating with the Controller
    94
  - Burford TERMINAL Program
    95
  - Terminal Program in Microsoft Windows Version 3.0 or
    96
  - Servo Tyer Controller and PC Communication Cable
    97
  - Servo Tyer Commands
    98
  - Starting the Servo Tyer
    98
  - When You Start the Servo Tyer, Cont'D
    99
  - TIME and DATE Commands
    100
  - TROUBLE Command
    100
  - QUERY Command
    101
  - QUERY Command, Cont'D
    102
  - RESET Command
    103
  - DEBUG Command
    103
  - HOME Command
    104
  - DISPENSE Command
    104
  - DISPENSE Command, Cont'D
    105
  - (+) Command
    105
  - (+) Command, Cont'D
    106
- Chapter 7: Troubleshooting
  
  108
- Chapter 8: Maintenance
  
  158
  - Lubrication
    158
  - Preventive Maintenance
    159
  - Daily
    159
  - Weekly
    159
  - Monthly
    159
  - Quarterly
    159
  - Preventive Maintenance, Cont'D
    160
  - Semi-Annually
    160
  - Yearly
    160
  - Month
    160
  - Power Supply Board Fuse Replacement
    161
  - Operating Voltages
    161
- Chapter 9: Test Procedures
  
  164
Section 2

194
- Frame Assembly
  195
- Recommended Spare Parts
  195
- Belt Drive Assembly
  197
- Bag Switch Assembly / Needle Assembly
  199
- Tyer Covers
  201
- Ribbon Tension Assembly
  203
- Tapered Brush Assembly / Regulator Mounting Bracket Kit
  205
- Tapered Brush Assembly Detailed
  207
- Install Kit
  209
- Package Detection Assembly
  211
- Operator Display
  213
- Electrical BOM
  215
- Electrical Ladder
  217
- Electrical Layout
  219

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