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Bryan Boilers FF2000 Condensing Boiler Manuals
Manuals and User Guides for Bryan Boilers FF2000 Condensing Boiler. We have
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Bryan Boilers FF2000 Condensing Boiler manual available for free PDF download: Installation & Operation Manual
Bryan Boilers FF2000 Installation & Operation Manual (85 pages)
Brand:
Bryan Boilers
| Category:
Boiler
| Size: 6 MB
Table of Contents
Condensing Boiler
1
Table of Contents
2
1 Introduction
6
Important Information
6
Disclaimers and Local Codes
6
Test and Inspections
7
Component Description
8
Table 1Water Flow Switch Settings
8
Form: 2435 Revision
9
Figure 1: FF1000 External Boiler Connections and Components
9
Figure 2: FF1500 - 3000 External Boiler Connections and Components
9
2 Pre-Installation
10
Installation Conformance
10
Boiler Foundation
10
Clearances and Serviceability
10
Table 2: Clearances and Serviceability
11
Figure 3: Clearances and Serviceability
11
3 Installation
12
Receiving the Boiler
12
Boiler Connections
12
Flow Connection
12
Safety Relief Valves
12
Minimum Relief Valve Settings
12
Expansion Tank Connections
12
Drain Connection
12
Condensate Drain Connection
13
FF1000 Condensate Drain Trap
13
FF1500 - 3000 Condensate Drain Trap
13
Table 3: Typical Condensate Flow Rate
13
Figure 4: FF 1000 Condensate Drain Trap
13
Gas Supply Connection
14
Drip Leg
14
Gas Piping Leak Test
14
Venting of Gas Train Components
14
Combustion Air Supply System
14
Figure 5: FF1500 - 3000 Condensate Drain Trap
14
Combustion Air Openings
15
Two Permanent Opening Method
15
One Permanent Opening Method
15
Mechanical Air Supply Systems
15
Louvers, Grilles, and Screens
16
Louvers and Grilles
16
Screens
16
Motorized Louvers
16
Combustion Air Ducts
16
Ducted Combustion Air
17
Venting Requirements
17
Category II Venting
19
Table 4: Combustion Air and Flue Gas Requirements
19
Massachusetts
20
Combustion Air and Venting Requirements for Canada
21
Air Supply Requirements Per CAN/CSA-B149.1-05 for Appliances Having an Input
21
Exceeding 400 MBH
21
Combustion Air Supply Dampers, Louvers, and Grilles
22
Mechanical Combustion Air Supply
22
Appliance Venting Per CAN/CSA-B149.1-05
22
Requirements
23
Electrical
23
Table 5: Electrical Requirements
23
Gas Supply Requirements
24
Sound Pressure Levels
24
Pump and Piping Requirements
24
Table 6: Gas Supply Requirements
24
Table 7 Sound Pressure Levels
24
Form
25
Table 8 Minimum Water Flow Rates for Variable Primary Pumping
25
Table 9 Maximum Water Flow Rates for Variable Primary Pumping
25
Water Flow Rates (Primary / Secondary Systems)
25
Water Flow Rates (Variable Primary Pumping Systems)
25
Table 10 Water Flow Rates for Primary / Secondary Pumping 20F ΔT
26
Table 11 Water Flow Rates for Primary / Secondary Pumping 40F ΔT
26
Water Flow Rates (Constant Volume Primary Pumping Systems)
27
Water Flow Rates for Glycol
27
Before Placing Boiler in Operation
27
Pre-Boil out Flushing of System
27
Boil out Procedure
27
Table 12 GPM Increase for Glycol Systems
27
Replacement Boiler Installations
28
Draining and Refilling the Boiler & System
28
Filling the System
28
Hydrostatic Test of Boilers and System
28
Boiler Water Treatment
29
Purpose of Water Treatment
29
Objectives
29
Water Softener
29
Continuous Monitoring
29
Table 13: Chemical Agents and Effects
29
Table 14 Recommended Feed Water Limits
30
4 System Start-Up
31
Concert Boiler Control Display Navigation
31
System Check
31
Power the Boiler
31
Power the Circulators
31
Pressurize the Fuel System
31
Boiler Commissioning
32
Figure 6: High Fire Adjustment on the Main Gas Valve Regulator
33
Finish Commissioning the Boiler
34
Re-Starting after Prolonged Shutdown
34
Testing of Controls and Safety Devices
35
Table 15: Safety Device Test
35
Ignition Failure
36
5 Service, Maintenance, and Inspection
37
General Maintenance
37
Daily
37
Weekly
38
Monthly
38
Annually
38
Ignition Assembly Cleaning
38
Burner Assembly Cleaning
39
Heat Exchanger Cleaning
39
Figure 7: Ignition Assembly
39
Tube Replacement Procedure
40
Figure 8: Panel Removal in Preparation for Tube Inspection
41
Figure 9: Tube Puller Insertion
42
Form
43
Safety and Operating Controls
44
Table 16: Safety and Operating Controls
44
Troubleshooting
45
Table 17: General Troubleshooting
45
Appendix A Sizing Gas Piping
48
Table 18: Maximum Gas Capacity of Schedule 40 Pipe
48
Table 19: Equivalent Lengths of Standard Pipe Fittings and Valves
49
Table 20: Specific Gravity Correction Factors
49
Appendix B Vent and Combustion Air Pressure Drop Data
50
Appendix C Installation & Startup Report
51
Appendix D Venting Diagrams
52
Appendix D.1 Typical Horizontal Vent Piping
52
Appendix D.2 Typical Vertical Pressurized Venting
53
Appendix E Combustion Air Diagrams
54
Appendix E.1 Typical Horizontal Air Intake Piping
54
Appendix E.2 Typical Vertical Air Intake Piping
55
Appendix F.1 Single Boiler, Primary / Secondary
56
Appendix F Boiler Piping Diagrams
56
Bryan Steam LLC, 783 N Chili Ave, Peru in 46970 Web
56
Appendix F.2 Multiple Boilers, Primary Reverse-Return Piping
57
Form
57
Appendix F.3 Multiple Boilers, Primary / Secondary Reverse Return Piping
58
Appendix F.4 Multiple Boilers, Primary / Secondary Piping
59
Appendix F.5 Multiple Boilers, Primary / Secondary Piping, Heating with Domestic Hot Water
60
Appendix F.6 Multiple Boilers, Primary / Secondary Piping, Heating with Domestic Hot Water (Continued)
61
Appendix G Water Flow Pressure Drops
62
Appendix H Wiring Diagrams
63
Appendix H.1 FF1000 Wiring Diagram
63
Appendix H.2 FF1500 to FF3000 115 VAC Single Phase Wiring Diagram
65
Appendix H.3 FF1500 to FF3000 208 - 230 VAC Single Phase Wiring Diagram
66
Appendix H.4 FF2000 to FF3000 208-460 VAC Three Phase Wiring Diagram
68
Appendix I Repair Parts
70
Appendix I.1 FF1000 Heat Exchanger
70
Table 21: Heat Exchanger Parts
71
Appendix I.2 FF1000 Burner Assembly
72
Table 22: Burner Assembly
72
Appendix I.3 Gas Train and Upper Vestibule Controls
73
Table 23: Gas Train and Upper Vestibule Controls
74
Appendix I.4 Jacket
75
Table 24: Jacket
76
Appendix I.5 Outlet Manifold
77
Table 25: Outlet Manifold
78
Appendix I.6 Miscellaneous External Components
79
Table 26: Miscellaneous External Components
80
Appendix I.7 Controls
81
Table 27: Controls
82
Free Flex Installation and Operation Manual Date: 9-1-2017
84
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