Bryan Boilers FF1000 Manuals

Manuals and User Guides for Bryan Boilers FF1000. We have 2 Bryan Boilers FF1000 manuals available for free PDF download: Installation & Operation Manual

Bryan Boilers FF1000 Installation & Operation Manual (85 pages)

Brand: Bryan Boilers | Category: Boiler | Size: 6 MB

Condensing Boiler
1
Table of Contents
2
1 Introduction

6
2 Pre-Installation

10
3 Installation

12
4 System Start-Up

31
5 Service, Maintenance, and Inspection

37
- General Maintenance
  37
  - Daily
    37
  - Weekly
    38
  - Monthly
    38
  - Annually
    38
- Ignition Assembly Cleaning
  38
- Burner Assembly Cleaning
  39
- Heat Exchanger Cleaning
  39
- Figure 7: Ignition Assembly
  39
- Tube Replacement Procedure
  40
- Figure 8: Panel Removal in Preparation for Tube Inspection
  41
- Figure 9: Tube Puller Insertion
  42
- Form
  43
- Safety and Operating Controls
  44
- Table 16: Safety and Operating Controls
  44
- Troubleshooting
  45
- Table 17: General Troubleshooting
  45
Appendix A Sizing Gas Piping

48
Appendix B Vent and Combustion Air Pressure Drop Data

50
Appendix C Installation & Startup Report

51
Appendix D Venting Diagrams

52
- Appendix D.1 Typical Horizontal Vent Piping
  
  52
- Appendix D.2 Typical Vertical Pressurized Venting
  
  53
Appendix E Combustion Air Diagrams

54
Appendix F Boiler Piping Diagrams

56
Appendix G Water Flow Pressure Drops

62
Appendix H Wiring Diagrams

63
Appendix I Repair Parts

70

Bryan Boilers FF1000 Installation & Operation Manual (68 pages)

Brand: Bryan Boilers | Category: Boiler | Size: 6 MB

Table of Contents
2
Introduction
5
Important Information
5
Disclaimers and Local Codes
5
Test and Inspections
6
Component Description (See Figure 1 to Figure 3)
6
Table 1: Water Flow Switch Settings
6
Figure 1: FF1000 External Boiler Connections
7
Figure 2: FF1500-3000 External Boiler Connections
7
Figure 3: FF3500-6000 External Boiler Connections
7
Pre-Installation
8
Installation Conformance
8
Boiler Foundation
8
Clearance and Serviceability
8
Figure 4: Clearances and Serviceability
9
Table 2: Clearances And Serviceability
9
Installation
10
Receiving the Boiler
10
Boiler Water and Condensate Connections
10
Condensate Trap/Drain Assembly
11
Figure 5: Condensate Drain
11
Figure 6: Condensate Assembly Orientation
11
Table 3: Typical Condensate Flow Rate
11
Gas Supply Connections
12
Combustion Air Supply System
12
Venting
15
General Venting
15
Category II Venting
16
Massachusetts
17
Table 4: Combustion Air And Flue Gas Requirements
17
Venting Requirements for Canada
18
Requirements
20
Electrical
20
Gas Supply Requirements
20
Table 5: Electrical Requirements
20
Table 6: Gas Supply Requirements
20
Sound Pressure Levels
21
Pump and Piping Requirements
21
Table 7: Sound Pressure Levels
21
Table 8: Minimum Water Flow Rates for Variable Primary Pumping
21
Table 9: Maximum Water Flow Rate for Variable Primary Pumping
21
Table 10: Water Flow Rates for Primary/Secondary Pumping at 20°F ΔT
22
Table 11: Water Flow Rates for Primary/Secondary Pumping at 40°F ΔT
22
Table 12: Water Flow Rates for Constant Volume Primary Pumping
22
Table 13: GPM Increase for Glycol System
22
Before Operation
23
Pre-Boil out Flushing of System
23
Boiler out Procedure
23
Replacement Boiler Installations
23
Boiler Water Treatment
24
Draining and Refilling the Boiler & System
24
Table 14: Chemical Agents and Effects
25
Table 15: Recommended Feed Water Limits
25
System Start-Up
26
Concert Boiler Control Display Navigation
26
System Check
26
Power the Boiler
26
Power the Circulators
26
Pressurize the Fuel System
26
Boiler Commissioning
26
Commissioning FF1000 - FF3000
27
Table 16: Siemens Nominal Low Fire O2
28
Finish Commissioning the Boiler (FF1000-FF3000)
29
Commissioning FF3500 - FF6000
29
Re-Starting after Prolonged Shutdown
29
Bryan Steam LLC, 783 N Chili Ave, Peru, in 46970 Web: Www.bryanboilers.com
29
Figure 8: Siemens Valves
29
Figure 7: High Fire Adjustment On Main Gas Valve (FF1000-FF3000)
29
Testing Controls and Safety Devices
30
Ignition Failure
30
Table 17: Safety Device Tests
30
Service, Maintenance, and Inspection
31
General Maintenance
31
Daily
31
Weekly
32
Monthly
32
Annually
32
Ignition Assembly Cleaning
32
Burner Assembly Cleaning
32
Figure 9: Ignition Assembly
32
Heat Exchanger Cleaning
33
Tube Replacement Procedure
33
Figure 10: Panel Removal in Preparation for Tube Inspection - FF1000
34
Figure 11: Panel Removal in Preparation for Tube Inspection - FF1500-FF3000
34
Figure 12: Panel Removal in Preparation for Tube Inspection - FF3000-FF6000
35
Figure 13: Tube Puller Insertion
36
Safety and Operating Controls
37
Troubleshooting
38
Table 18: Safety and Operating Controls
38
Table 19: General Troubleshooting
39
Appendix A: Sizing Gas Piping
40
Table 20: Maximum Gas Capacity of Schedule 40 Pipe
40
Table 21: Equivalent Lengths of Standard Pipe Fittings and Valves
41
Table 22: Specific Gravity Correction Factors
41
Appendix B: Vent and Combustion Air Pressure Drop Data
42
Table 23: Vent Pressure Drop Data
42
Table 24: Combustion Air Pressure Drop Data
43
Appendix C: Installation & Startup Report
44
Appendix D: Venting Diagrams
45
Figure 15: Typical Vertical Pressurized Venting
45
Figure 14: Typical Horizontal Vent Piping
45
Appendix E: Combustion Air Diagrams
46
Figure 16: Typical Horizontal Air Intake Piping
46
Figure 17: Typical Vertical Air Intake Piping
46
Appendix F: Boiler Piping Diagrams
47
Figure 18: Single Boiler, Primary / Secondary
47
Figure 19: Multiple Boilers, Primary Reverse-Return Piping
48
Figure 20: Multiple Boilers, Primary / Secondary Reverse Return Piping
49
Figure 21: Multiple Boilers, Primary / Secondary Piping
50
Figure 22: Multiple Boilers, Primary / Secondary with Indirect Water Heater
51
Appendix G: Water Flow Pressure Drops
52
Appendix H: Wiring Diagrams
54
Figure 23: FF1000 Wiring Diagram
54
Figure 24: FF1500 to FF3000 115 VAC Single Phase Wiring Diagram
56
Figure 25: FF1500 to FF3000 208 - 230 VAC Single Phase Wiring Diagram
58
Figure 26: FF2000 to FF3000 208-460 VAC Three Phase Wiring Diagram
60
Figure 27: FF3500 to FF6000 208-460 VAC Three Phase Wiring Diagram
62

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Bryan Boilers FF1000 Manuals

Bryan Boilers FF1000 Installation & Operation Manual (85 pages)

Table of Contents

1 Introduction

2 Pre-Installation

3 Installation

4 System Start-Up

5 Service, Maintenance, and Inspection

Appendix A Sizing Gas Piping

Appendix B Vent and Combustion Air Pressure Drop Data

Appendix C Installation & Startup Report

Appendix D Venting Diagrams

Appendix D.1 Typical Horizontal Vent Piping

Appendix D.2 Typical Vertical Pressurized Venting

Appendix E Combustion Air Diagrams

Appendix E.1 Typical Horizontal Air Intake Piping

Appendix E.2 Typical Vertical Air Intake Piping

Appendix F.1 Single Boiler, Primary / Secondary

Appendix F Boiler Piping Diagrams

Appendix F.2 Multiple Boilers, Primary Reverse-Return Piping

Appendix F.3 Multiple Boilers, Primary / Secondary Reverse Return Piping

Appendix F.4 Multiple Boilers, Primary / Secondary Piping

Appendix F.5 Multiple Boilers, Primary / Secondary Piping, Heating with Domestic Hot Water

Appendix F.6 Multiple Boilers, Primary / Secondary Piping, Heating with Domestic Hot Water (Continued)

Appendix G Water Flow Pressure Drops

Appendix H Wiring Diagrams

Appendix H.1 FF1000 Wiring Diagram

Appendix H.2 FF1500 to FF3000 115 VAC Single Phase Wiring Diagram

Appendix H.3 FF1500 to FF3000 208 - 230 VAC Single Phase Wiring Diagram

Appendix H.4 FF2000 to FF3000 208-460 VAC Three Phase Wiring Diagram

Appendix I Repair Parts

Appendix I.1 FF1000 Heat Exchanger

Appendix I.2 FF1000 Burner Assembly

Appendix I.3 Gas Train and Upper Vestibule Controls

Appendix I.4 Jacket

Appendix I.5 Outlet Manifold

Appendix I.6 Miscellaneous External Components

Appendix I.7 Controls

Bryan Boilers FF1000 Installation & Operation Manual (68 pages)

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