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VANGUARD M490000
Briggs & Stratton VANGUARD M490000 Manuals
Manuals and User Guides for Briggs & Stratton VANGUARD M490000. We have
1
Briggs & Stratton VANGUARD M490000 manual available for free PDF download: Repair Manual
Briggs & Stratton VANGUARD M490000 Repair Manual (144 pages)
BIG BLOCK and 810 EFI Diagnostic and Repair
Brand:
Briggs & Stratton
| Category:
Engine
| Size: 12.05 MB
Table of Contents
Section 2 - Troubleshooting Dtcs 2
13
Table of Contents
13
Diagnostic Trouble Codes (Dtcs)
16
Model 490000 Efi Component Locations
17
Models 540000/610000 Efi Component Locations
18
Verify Ecm Powers up
19
Circuit Description
19
Check ECM Power and Grounds (Non-Scan Diagnostics)
19
Dtc P0031/P0032 Oxygen Sensor (Ho2) Heater
21
Circuit Description
21
Diagnostic Aids
21
DTC P0031 Signal Voltage Low (Non-Scan Diagnostics)
22
DTC P0032 Signal Voltage High (Non-Scan Diagnostics)
23
Dtc P0107/P0108 Manifold Absolute Pressure (Map) Sensor
24
Circuit Description
24
Diagnostic Aids
24
DTC P0107 Signal Voltage Low or Open (Scan Diagnostics)
25
DTC P0107 Signal Voltage Low or Open (Non-Scan Diagnostics)
26
DTC P0108 Signal Voltage High (Scan Diagnostics)
28
DTC P0108 Signal Voltage High (Non-Scan Diagnostics)
29
Dtc P0112/P0113 Manifold Air Temperature (Mat) Sensor
30
Circuit Description
30
Diagnostic Aids
30
DTC P0112 Signal Voltage Low (Scan Diagnostics)
31
DTC P0112 Signal Voltage Low (Non-Scan Diagnostics)
32
DTC P0113 Signal Voltage High or Open (Scan Diagnostics)
33
DTC P0113 Signal Voltage High or Open (Non-Scan Diagnostics)
34
Dtc P0117/P0118 Engine Head Temperature (Eht) Sensor
35
Circuit Description
35
Diagnostic Aids
35
DTC P0117 Signal Voltage Low (Scan Diagnostics)
36
DTC P0117 Signal Voltage Low (Non-Scan Diagnostics)
37
DTC P0118 Signal Voltage High or Open (Scan Diagnostics)
38
DTC P0118 Signal Voltage High or Open (Non-Scan Diagnostics)
39
Dtc P0122/P0123 Throttle Position Sensor (Tps)
40
Circuit Description
40
Diagnostic Aids
40
DTC P0122 Signal Voltage Low or Open (Scan Diagnostics)
41
DTC P0122 Signal Voltage Low or Open (Non-Scan Diagnostics)
42
DTC P0123 Signal Voltage High (Scan Diagnostics)
43
DTC P0123 Signal Voltage High (Non-Scan Diagnostics)
44
Dtc P0131/P0132 Oxygen (Ho2) Sensor
45
Circuit Description
45
DTC P0131 Signal Voltage Low (Scan Diagnostics)
46
DTC P0131 Signal Voltage Low (Non-Scan Diagnostics)
47
DTC P0132 Signal Voltage High (Scan Diagnostics)
48
DTC P0132 Signal Voltage High (Non-Scan Diagnostics)
49
Dtc P0174 Power Enrichment (Pe)
50
Circuit Description
50
Diagnostic Aids
50
DTC P0174 Lean Fuel Condition (Non-Scan Diagnostics)
50
Dtc P0201/P0202 Cylinder 1 or Cylinder 2 Fuel Injector
51
Circuit Description
51
Diagnostic Aids
51
DTC P0201 Cylinder 1 Fuel Injector Fault (Non-Scan Diagnostics)
52
DTC P0202 Cylinder 2 Fuel Injector Fault (Non-Scan Diagnostics)
54
Dtc P0230/P0232 Fuel Pump Fault
56
Circuit Description
56
Diagnostic Aids
56
DTC P0230 Signal Voltage Low or Open (Non-Scan Diagnostics)
57
DTC P0232 Signal Voltage High (Non-Scan Diagnostics)
58
Dtc P0336/P0337 Crankshaft Position (Ckp) Sensor
59
Modes of Operation
59
Diagnostic Aids
59
DTC P0336 Signal Voltage Noisy (Scan Diagnostics)
60
DTC P0336 Signal Voltage Noisy (Non-Scan Diagnostics)
61
DTC P0337 Signal Voltage Absent (Scan Diagnostics)
62
DTC P0337 Signal Voltage Absent (Non-Scan Diagnostics)
63
Dtc P0351/P0352 Cylinder 1 or Cylinder 2 Ignition Coil Fault
64
Circuit Description
64
DTC P0351 Cylinder 1 Ignition Coil Fault (Non-Scan Diagnostics)
65
DTC P0352 Cylinder 2 Ignition Coil Fault (Non-Scan Diagnostics)
66
Dtc P0505 Idle Air Control (Iac) Malfunction
67
Circuit Description
67
Diagnostic Aids
67
DTC P0505 Idle Air Control (IAC) Malfunction (Scan Diagnostics)
68
DTC P0505 Idle Air Control (IAC) Malfunction (Non-Scan Diagnostics)
69
Dtc P0562/P0563 System Voltage
70
Circuit Description
70
Diagnostic Aids
70
DTC P0562 System Voltage Low (Scan Diagnostics)
71
DTC P0562 System Voltage Low (Non-Scan Diagnostics)
72
DTC P0563 System Voltage High (Scan Diagnostics)
74
DTC P0563 System Voltage High (Non-Scan Diagnostics)
74
Dtc P0650 Malfunction Indicator Lamp (Mil) Malfunction
75
Circuit Description
75
Diagnostic Aids
75
DTC P0650 MIL Malfunction (Scan Diagnostics)
76
DTC P0650 MIL Malfunction (Non-Scan Diagnostics)
77
Dtc P1693/P1694 Tachometer Malfunction
78
Diagnostic Aids
78
DTC P1693 Driver Circuit Shorted to Ground (Non-Scan Diagnostics)
79
DTC P1694 Driver Circuit Shorted to Power (Non-Scan Diagnostics)
80
Section 3 - Wire Schematics and Pin-Outs
81
Ecm Connector J1 (Grey) Pin-Out
82
Ecm Connector J2 (Black) Pin-Out
83
Model 490000 Efi Electrical Schematic (Page 1 of 2)
84
Model 490000 Efi Electrical Schematic (Page 2 of 2)
85
Model 490000 Engine to Chassis 6-Place Connector Pin-Out (Standard)
86
Model 490000 Engine to Chassis 8-Place Connector Pin-Out (Optional)
87
Models 540000/610000 Turf Efi Electrical Schematic (Page 1 of 2)
88
Models 540000/610000 Turf Efi Electrical Schematic (Page 2 of 2)
89
Models 540000/610000 Turf Engine to Chassis 8-Place and 2-Place Connector Pin-Outs (Option 1)
90
Models 540000/610000 Turf Engine to Chassis 6-Place and 2-Place Connector Pin-Outs (Option 2)
91
Model 610000 Marine Efi Electrical Schematic (Page 1 of 2)
92
Model 610000 Marine Efi Electrical Schematic (Page 2 of 2)
93
Model 610000 Marine Engine to Chassis 6-Place and 2-Place Connector Pin-Outs
94
Models 490000/540000/610000 Fuse/Relay Block
95
Section 4 - Symptoms
97
Introduction
98
Engine Does Not Crank
99
Engine Cranks but Does Not Start
100
Engine Exhibits Hard Start Symptoms
102
Engine Power Output Low
104
Engine Hunts and Surges
106
Ecm Connector Symptoms
108
Section 5 - Removal/Installation
111
Check/Relieve Fuel System Pressure
113
Safety Precautions
113
Check/Relieve Fuel System Pressure for Model 490000
113
Check/Relieve Fuel System Pressure for Models 540000/610000
113
Model 490000 Fuel System Components
117
Air Cleaner Assembly/Static Guard/Decorative Cover/Blower Housing
117
Ecm
118
MAP/MAT Sensor
119
Ignition Coil
119
Fuel Filter
119
Mechanical Diaphragm Fuel Pump
119
Fuel Pump Module
120
Fuel Rail/Fuel Injectors
120
CKP Sensor
121
EHT Sensor
122
EFI Wire Harness
122
HO 2 Sensor
125
Models 540000/610000 Fuel System Components
127
Access Cover/Blower Housing
127
Ecm
127
MAP/MAT Sensor
128
Ignition Coil
128
Fuel Filter
128
Fuel Pump Module
129
Fuel Rail/Fuel Injectors
129
CKP Sensor
130
Air Cleaner Assembly
130
Throttle Body
131
EHT Sensor
132
EFI Wire Harness
132
Iac
133
Tps
135
Non Adjustable TPS (Late Style)
135
Adjustable TPS (Early Style)
135
HO 2 Sensor
136
Mechanical Diaphragm Fuel Pump for Model 490000
139
Volumetric Test
139
Electric Lift Fuel Pump for Models 540000/610000
141
Volumetric Test
141
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