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Manuals and User Guides for Branson EMERSON DCX A. We have
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Branson EMERSON DCX A manual available for free PDF download: Instruction Manual
Branson EMERSON DCX A Instruction Manual (196 pages)
Rack Mount Power Supply
Brand:
Branson
| Category:
Power Supply
| Size: 2 MB
Table of Contents
Copyright and Trademark Notice
2
Manual Change Information
2
Table of Contents
5
Chapter 1: Safety and Support
13
Safety Requirements and Warnings
14
Symbols Found on the Product
16
Figure 1.1 Safety-Related Labels Found on the DCX a Rack Mount Power Supply
16
Figure 1.2 Safety-Related Labels Found on the DCX a Rack Mount Power Supply
17
General Precautions
18
Intended Use of the System
20
Setting up the Workplace
20
Regulatory Compliance
20
How to Contact Branson
21
Table 1.2 Authorized Service Centers (South America)
21
Table 1.3 Authorized Service Centers (Asia)
22
Table 1.4 Authorized Service Centers (Europe)
24
Chapter 2: Introduction
27
Models Covered
28
Table 2.1 Models Covered in this Manual
28
Figure 2.1 the DCX a Rack Mount Power Supply
29
Compatibility with Other Branson Products
30
Table 2.2 Power Supply Compatibility with Branson Converters
30
Features
31
Table 2.3 Control Features
31
The Power Supply
31
Controls and Indicators
34
Figure 2.2 DCX a Rack Mount Power Supply Front Panel Controls and Indicators
34
Table 2.4 DCX a Rack Mount Power Supply Front Panel Controls and Indicators
34
Table 2.5 LCD Description
34
Figure 2.3 LCD Description
36
Figure 2.4 DCX a Rack Mount Power Supply Back Panel
39
Table 2.6 Connections to the DCX a Rack Mount Power Supply
39
Welding Systems
40
Principle of Operation
40
Glossary
41
Table 2.7 Glossary
41
Chapter 3: Delivery and Handling
43
Shipping and Handling
44
Environmental Specifications
44
Table 3.1 Shipping Specifications
44
Receiving
45
Scope of Delivery
45
Table 3.2 Inspect the Power Supply
45
Unpacking the Power Supply
46
Table 3.3 Unpacking the Power Supply
46
Take Inventory of Small Parts
47
Table 3.4 Small Parts Included with the Power Supply Assemblies
47
Table 3.5 DCX a Rack Mount Power Supply System Cables
47
Returning Equipment
48
Chapter 4: Technical Specifications
49
Technical Specifications
50
Table 4.1 Environmental Specifications
50
Electrical Specifications
50
Table 4.2 Electrical Input Operating Voltages
50
Table 4.3 Input Current and Fuse Specifications
51
Table 4.4 Continuous Duty Maximum Power
51
Physical Description
52
Table 4.5 Dimensions and Weights of DCX a Rack Mount Power Supply
52
Declaration of Conformity
53
Figure 4.1 Declaration of Conformity
53
Declaration of Conformity
54
Figure 4.2 UK Declaration of Conformity
54
Chapter 5: Installation and Setup
55
About Installation
56
Installation Requirements
57
Figure 5.1 DCX a Rack Mount Power Supply Dimensional Drawing (Small)
57
Figure 5.2 DCX a Rack Mount Power Supply Dimensional Drawing (Medium)
59
Figure 5.3 DCX a Rack Mount Power Supply Dimensional Drawing (Large)
60
Table 5.1 Environmental Requirements
61
Electrical Input Power Ratings
61
Table 5.2 Input Current and Circuit Breaker Specifications
61
Pneumatic Requirements
61
Installation Steps
62
Basic Installation Notes
62
Mount the Power Supply
63
Mounting Considerations
63
Figure 5.4 LCD Viewing Angle
63
Electrical Connections
64
Figure 5.5 DCX a Rack Mount Power Supply Connections
64
Table 5.3 DCX a Rack Mount Power Supply Connections
64
User I/O
65
User I/O Connections
65
Figure 5.6 User I/O Cable Identification and Wire Color Diagram
66
Table 5.4 User I/O Cable Identification and Wire Color Diagram
66
Table 5.5 User I/O Cable Pin Assignments
67
Table 5.6 Default Branson User I/O Connector Pin Assignments
69
Table 5.7 Digital Input Functions
71
Table 5.8 Digital Output Functions
73
Table 5.9 Analog Input Functions
75
Table 5.10 Analog Output Functions
76
Figure 5.7 Typical Digital I/O Wiring Examples
77
Figure 5.8 Typical Analog I/O Wiring Examples
77
Figure 5.9 RF Cable Connection
78
Table 5.11 RF Cable Connection
78
Table 5.12 Input Power Connection
79
Power Supply Setup
81
Table 5.13 Power Supply Features
81
Assembling the Acoustic Stack
82
Figure 5.10 Assembling the Acoustic Stack
83
Table 5.14 Acoustic Stack Description
83
Table 5.15 Stack Torque Values
84
Table 5.16 Tools
84
Table 5.17 20 Khz System
85
Table 5.18 30 Khz System
85
Table 5.19 40 Khz System
85
Figure 5.11 Connecting Tip to Horn
86
Table 5.20 Tip to Horn Torque Values
86
Converter Cooling
87
Table 5.21 Continuous Duty Max. Power & Full Power Duty Cycle
87
Table 5.22 Converter Cooling Procedure
88
Testing the Installation
89
Still Need Help
90
Converters and Boosters
92
Figure 6.1 20 Khz Typical Converter Dimensions
92
Table 6.1 20 Khz Converter
92
Figure 6.2 20 Khz Booster Dimensions
93
Table 6.2 20 Khz Booster
93
Figure 6.3 20 Khz Converter/Booster/Horn, Typical Dimensions
94
Table 6.3 20 Khz Converter/Booster/Horn
94
Figure 6.4 30 Khz Converter Dimensions
95
Table 6.4 30 Khz Converter
95
Figure 6.5 30 Khz Booster Dimensions
96
Table 6.5 30 Khz Booster
96
Figure 6.6 30 Khz Converter/Booster/Horn, Typical Dimensions
97
Table 6.6 30 Khz Converter/Booster/Horn
97
Figure 6.7 40 Khz Booster Dimensions
98
Table 6.7 40 Khz Booster
98
Figure 6.8 40 Khz Converter/Booster/Horn, Typical Dimensions
99
Table 6.8 40 Khz Converter/Booster/Horn
99
Component Functional Description
100
Chapter 7: Operation
103
Setting Primary Parameters
104
Table 7.2 Continuous Mode Operational Sequence
105
Table 7.3 Time Mode Parameters
107
Table 7.4 Time Mode Operational Sequence
108
Table 7.5 Energy Mode Parameters
109
Table 7.6 Energy Mode Operational Sequence
110
Table 7.7 Peak Power Mode Parameters
111
Table 7.8 Peak Power Mode Operational Sequence
111
Table 7.9 Ground Detect Mode Parameters
113
Table 7.10 Ground Detect Mode Operational Sequence
113
Setting Limits
115
Table 7.11 Time Window Limit High Parameters
115
Table 7.12 Time Window Limit High Operational Sequence
116
Table 7.13 Time Window Limit Low Parameters
117
Table 7.14 Time Window Limit Low Operational Sequence
118
Table 7.15 Energy Window Limit High Parameters
119
Table 7.16 Energy Window Limit High Operational Sequence
120
Table 7.17 Energy Window Limit Low Parameters
121
Table 7.18 Energy Window Limit Low Operational Sequence
122
Figure 7.1 Power Window Limits
123
Table 7.19 Power Window Limit High Parameters
124
Table 7.20 Power Window Limit High Operational Sequence
125
Table 7.21 Power Window Limit Low Parameters
126
Table 7.22 Power Window Limit Low Operational Sequence
127
Setting the Amplitude
128
Figure 7.2 LCD at Power up
128
Table 7.23 Setting the Amplitude Using the Front Panel Controls
128
Figure 7.3 LCD When in External Amplitude Control Mode
129
Resetting the Power Supply Alarms
130
Table 7.24 Resetting the DCX a Rack Mount Power Supply
130
Configuring the Power Supply Registers
131
Table 7.25 Steps to Configure the Power Supply Registers
131
Table 7.26 Power Supply Registers
133
Save/Recall Presets
136
Table 7.27 Save Preset
136
Table 7.28 Recall Preset
137
LCD Bar-Graph
139
Table 7.29 Power Bar-Graph Interpretation Examples
139
Table 7.30 Frequency Bar-Graph Interpretation - 20 Khz (50 Hz Segment)
140
Table 7.31 Frequency Bar-Graph Interpretation - 30 Khz (76 Hz Segment)
140
Table 7.32 Frequency Bar-Graph Interpretation - 40 Khz (100 Hz/Segment)
141
Table 7.33 Frequency Bar-Graph Interpretation Examples
141
Ultrasonics Test Procedure
142
Table 7.34 Power Supply Ultrasonic Test Procedure (Front Panel)
142
Using the I/O Connections
144
Figure 7.4 Test Connections
144
Table 7.35 Power Supply Ultrasonic Test Procedure (User I/O)
144
Chapter 8: Maintenance
145
General Maintenance Considerations
146
DCX a Rack Mount Power Supply Preventive Maintenance
148
Table 8.1 Stack Reconditioning Procedure
150
Figure 8.1 Reconditioning Stack Mating Surfaces
151
Table 8.2 Reconditioning Stack Mating Surfaces
151
Table 8.3 Stack Torque Values
151
Table 8.4 Stack Reassembly for a 20 Khz System
152
Table 8.5 Stack Reassembly for a 30 Khz System
152
Table 8.6 Stack Reassembly for a 40 Khz System
153
Table 8.7 Stud Torque Values
153
Recommended Spare Stock
154
Table 8.8 DCX a Rack Mount Power Supply System Cables
154
Table 8.9 Suggested Spares
155
Table 8.10 Converters Compatible with the DCX a Rack Mount Power Supply
156
Table 8.11 DCX a Rack Mount Power Supply Compatible Boosters
157
Table 8.12 Other Items Used with the DCX a Rack Mount Power Supply
159
Troubleshooting
160
Table 8.13 Troubleshooting
160
Table 8.14 Troubleshooting Common Electrical Problems
161
Table 8.15 Troubleshooting Ultrasonic Power Problems
162
Table 8.16 Troubleshooting Weld Cycle Problems
163
Cold Start Procedure
164
Performing a Cold Start
164
Table 8.17 Steps to Perform a Cold Start
164
Appendix A: Alarms
165
Overload Alarms (Group 0)
166
Table A.1 Overload Alarms (Group 0)
166
Cutoff Alarms (Group 1)
168
Table A.2 Cutoff Alarms (Group 1)
168
Setup Alarms (Group 2)
169
Table A.3 Setup Alarms (Group 2)
169
Cycle Modified Alarms (Group 3)
170
Table A.4 Cycle Modified Alarms (Group 3)
170
Warning Alarms (Group 4)
171
Table A.5 Warning Alarms (Group 4)
171
Limit Alarms (Group 5)
172
Table A.6 Limit Alarms (Group 5)
172
Equipment Failure Alarms (Group 6)
173
Table A.7 Equipment Failure Alarms (Group 6)
173
No Cycle Alarms (Group 7)
175
Table A.8 no Cycle Alarms (Group 7)
175
Communication Failure Alarms (Group 8)
176
Table A.9 Communication Failure Alarms (Group 8)
176
Hardware Alarms (Group A)
177
Table A.10 Hardware Alarms (Group A)
177
Non-Cycle Overload Alarms (Group B)
178
Table A.11 Non-Cycle Overload Alarms (Group B)
178
Timing Diagrams
182
Figure B.1 RF Switching I/O Direct with Feedback with and Without Alarm
182
Figure B.2 RF Switching I/O Direct with Feedback with and Without Alarm and Load on Start
182
Figure B.3 RF Switching I/O with off with and Without Alarm and Load on Start
183
Figure B.4 RF Switching I/O with off with Feedback with and Without Alarm
183
Figure B.5 Timing Diagram for All Other Modes with Actuator
184
Figure B.6 Timing Diagram for Cycle Abort with Actuator
185
Figure B.7 Timing Diagram for Ground Detect with Actuator
186
Manual's Revisions
188
Appendix C: Manual's Revisions
188
Figure C.1 Manufacturing Date on the Information Label
188
Location of the Information Label on the Back of the DCX a Rack Mount Power Supply
189
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