Bosch ZA-15-0064 Manuals

Manuals and User Guides for Bosch ZA-15-0064. We have 1 Bosch ZA-15-0064 manual available for free PDF download: Translation Of The Original Operating Instructions

Bosch ZA-15-0064 Translation Of The Original Operating Instructions

Bosch ZA-15-0064 Translation Of The Original Operating Instructions (261 pages)

Brand: Bosch | Category: Bicycle Accessories | Size: 9.79 MB

Table of Contents

Table of Contents
2
1 About These Operating Instructions

9
- Manufacturer
  9
- Laws, Standards and Directives
  9
  - Warnings
    9
  - Markups
    9
- For Your Information
  9
- Language
  10
- Aim of the Operating Instructions
  10
- Type Number and Model
  11
- Frame Number
  11
- Identifying the Operating Instructions
  11
2 Safety

12
- Residual Risk
  12
  - Risk of Fire and Explosion
    12
  - Electric Shock
    14
  - Risk of a Crash
    14
  - Risk of Amputation
    14
  - Key Breaking off
    14
- Toxic Substances
  15
  - Irritants and Corrosive Substances
    15
- Requirements for the Rider
  15
- Vulnerable Groups
  15
- Personal Protective Equipment
  16
- Safety Guards
  16
- Safety Markings and Safety Instructions
  16
- What to Do in an Emergency
  17
  - Dangerous Situation in Road Traffic
    17
  - Leaked Brake Fluid
    17
  - Battery Vapour Emission
    18
  - Battery Fire
    18
3 Description

19
- Proper Use
  19
  - Pedelec Type
    19
  - Improper Use
    19
  - Area of Use as Per en 17406, from Model Year 2024
    20
- Technical Data
  21
  - Complete BOSCH Vehicle
    21
  - Dimensions
    22
- Nameplate
  23
  - Model Year 24
    23
- Components
  24
  - Overview of City and Trekking Bicycle
    24
  - Chassis
    27
  - Wheel
    41
  - Brake
    46
  - Saddle
    48
  - Seat Post
    50
  - Mechanical Drive System
    52
  - PINION Electric Drive System
    53
  - Handlebars with FIT Remote Basic with FIT Comfort or FIT Compact Display
    55
  - Control Panel
    56
- Description of Controls and Screens
  57
  - Display
    57
  - Handbrake
    64
  - Gear Shift
    65
  - Suspension and Damping
    66
  - Indicators on the Battery
    70
- Transportation
  71
  - Using the Transport Securing System
    71
  - Transporting the Pedelec
    71
  - Shipping a Pedelec
    72
  - Transporting the Battery
    72
  - Shipping the Battery
    72
- Storing
  73
  - Battery Storage Mode
    73
  - Break in Operation
    73
Assembly 5.1 Unpacking

74
- Required Tools
  74
- Commissioning
  75
- Selling the Pedelec
  82
5 Assembly Instructions for Online Sales

83
- Unpacking
  83
- Preparing
  83
- Required Tools
  83
- Straightening the Handlebars
  84
- Stem with Screw
  84
  - Checking the Stem and Handlebars Are in Correct Position
    85
  - Fitting the Pedals
    86
6 Operation

87
- Risks and Hazards
  87
- Tips for a Greater Range
  89
- Instruction and Customer Service
  90
- Adjusting the Pedelec
  90
  - Preparing
    90
  - Determining the Sitting Position
    91
  - Seat Post
    92
  - Saddle
    92
  - Handlebars
    99
  - Stem
    101
  - Handles
    103
  - Tyres
    104
  - Brake
    106
  - Control Panel and Gear Shift
    110
  - Suspension and Damping
    111
  - Adjusting the Suspension Fork Sag
    111
  - Adjusting the Rear Frame Damper Sag
    113
  - Adjusting the Suspension Fork Rebound Damper
    116
  - Adjusting the Rear Frame Damper Rebound Damper
    118
  - Riding Light
    120
  - Adjusting the On-Board Computer and FIT Compact
    122
- Accessories
  127
  - Child Seat
    127
  - Trailer
    128
  - Pannier Rack
    129
  - Panniers and Cargo Boxes
    129
  - Front Baskets
    130
  - Bar Ends
    130
  - Kickstands
    130
  - Additional Battery Headlight
    130
  - Mobile Holder
    130
  - Suspension Fork Coil Spring
    130
  - Fixed Weather Protection Systems
    130
- Personal Protective Equipment and Accessories for Road Safety
  131
- Before each Ride
  131
- Using the Battery
  132
  - Removing the Battery
    132
  - Inserting the Battery
    132
  - Charging the Battery
    133
  - Waking the Battery
    133
- Straightening the Quickly Adjustable Stem
  134
- Using the Pannier Rack
  134
- Raising the Kickstand
  135
- Using the Saddle
  135
  - Using the Leather Saddle
    135
- Using the Pedals
  135
- Setting the Saddle Height with the Remote Control
  136
  - Lowering the Saddle
    136
  - Raising the Saddle
    136
- Using the Bell
  136
- Using the Handlebars
  136
  - Using Multi-Position Handlebars
    136
  - Using Bar Ends
    137
  - Using Leather Handles
    137
  - Adjusting the Rear Frame Damper
    138
  - Adjusting the Rear Frame Damper Compression Damper
    140
- Electric Drive System
  141
  - Switching on the Electric Drive System
    141
  - Switching off the Electric Drive System
    141
- Control Panel
  142
  - Using the Push Assist System
    142
  - Selecting the Level of Assistance
    143
- Using the Brake
  144
  - Using the Handbrake
    144
  - Using the Back-Pedal Brake
    144
  - Using Pinion Gears
    145
- Use Suspension and Damping
  146
  - Locking the Suspension
    146
  - Adjusting the Suspension Fork Compression Damper
    147
- Parking
  150
  - Screwing in the Quickly Adjustable Stem
    151
  - Folding up the Pedal
    151
7 Cleaning, Maintenance and Inspection

152
- Before each Ride
  156
  - Checking the Guards
    156
  - Checking the Frame
    156
  - Checking the Fork
    156
  - Checking the Rear Frame Damper
    156
  - Checking the Pannier Rack
    156
  - Checking the Mudguards
    156
- Check Wheel Concentricity
  156
- Checking the Quick Releases
  156
- Checking the Suspension Seat Post
  157
- Checking the Bell
  157
- Checking the Handles
  157
- Checking the USB Cover
  157
- Checking the Riding Light
  157
- Checking the Brake
  157
After each Ride

158
- Cleaning the Riding Light and Reflectors
  158
- Cleaning the Suspension Fork
  158
- Maintaining the Suspension Fork
  158
- Cleaning the Pedals
  158
- Cleaning the Brake
  158
- Cleaning the Suspension Seat Post
  158
- Cleaning the Rear Frame Damper
  158
Basic Cleaning

159
- Cleaning the On-Board Computer and Control Panel
  159
- Cleaning the Battery
  159
- Cleaning the Motor
  159
- Cleaning the Frame, Fork, Pannier Rack, Guards and Kickstand
  160
- Cleaning the Stem
  160
- Cleaning the Handlebars
  160
- Cleaning the Handles
  160
- Cleaning the Seat Post
  160
- Cleaning the Saddle
  161
- Cleaning the Tyres
  161
- Cleaning the Spokes and Spoke Nipples
  161
- Cleaning the Hub
  161
- Cleaning the Switching Elements
  161
- Cleaning the SRAM AXS Rear Derailleur
  161
- Cleaning the Cassette, Chain Wheels and Front Derailleur
  162
- Cleaning the Brake
  162
- Cleaning the Brake Disc
  162
- Cleaning the Belt
  162
- Cleaning the Chain
  163
Maintenance

164
- Maintain Frame
  164
- Maintain Fork
  164
- Maintain Pannier Rack
  165
- Maintain Mudguard
  165
- Servicing the Kickstand
  165
- Maintaining the Stem
  165
- Maintaining the Handlebars
  165
- Maintaining the Handles
  166
- Maintaining the Seat Post
  166
- Maintaining the Rims
  166
- Maintaining the Leather Saddle
  166
- Maintaining the Hub
  167
- Maintaining the Spoke Nipples
  167
- Maintaining the Gear Shift
  167
- Maintaining the Pedals
  167
- Maintaining the Chain
  168
- Maintaining the Battery
  168
- Maintaining the Brake
  169
- Lubricating the Eightpins Seat Post Tube
  169
Inspection

170
- Checking the Wheel
  170
- Checking the Brake System
  174
  - Checking the Belt
    176
  - Checking the Riding Light
    179
  - Checking the Stem
    180
  - Checking the Handlebars
    180
  - Checking the Saddle
    180
  - Checking the Seat Post
    180
  - Checking the Pedal
    180
  - Checking the Gear Shift
    181
8 Inspection and Maintenance

184
- Initial Inspection
  184
- Major Inspection
  184
- Component-Specific Maintenance
  184
- Carrying out Initial Inspection
  187
- Perform Major Inspection
  188
  - Inspect Frame
    195
  - Inspecting the Pannier Rack
    195
  - Inspecting and Maintaining the Rear Frame Damper
    195
  - Inspecting the Gear Hub
    196
  - Inspecting the Stem
    196
  - Inspect and Grease Steering Headset
    196
  - Inspecting the Axle with Quick Release
    197
  - Inspecting the Fork
    198
  - Inspecting the Seat Post
    199
  - Torque
    201
9 Troubleshooting, Fault Clearance and Repair

212
- Preventing Pain
  212
  - Sitting Discomfort
    213
  - Pain in Hips
    213
  - Backache
    213
  - Pain in Shoulders and Nape of Neck
    214
  - Numb or Aching Hands
    214
  - Pain in Upper Thigh
    214
  - Knee Pain
    215
  - Pain in the Foot
    215
- FIT Drive System
  216
  - The Drive System or Display Do Not Start up
    216
  - Warning Messages and Leds
    216
  - Errors in the Assistance System
    216
  - Battery Error
    217
  - PINION Error Message
    219
  - Correcting Disc Brake Faults
    231
  - Correcting Faults in the SR SUNTOUR Suspension Fork
    232
  - Correcting Faults in the ROCKSHOX Rear Frame Damper
    236
  - Correcting Freewheel Faults
    240
  - Correcting Lighting Faults
    241
  - Correcting Faults in Tyres
    241
  - Correcting Control Seat Post Faults
    241
  - Correcting Other Faults and Errors
    242
- Repairs at the Specialist Dealer
  243
  - Original Parts and Lubricants
    243
  - Repairing the Frame
    243
  - Repairing the Suspension Fork
    243
  - Replacing the Riding Light
    244
  - Adjusting the Headlight
    244
  - Checking Suspension Fork-Tyre Clearance
    244
10 Recycling and Disposal

245
- Guidelines on Removal of Waste
  245
11 Documents

247
- Assembly Report
  247
- Inspection and Maintenance Log
  249
12 Glossary

253
- Abbreviations
  256
- Simplified Terms
  256
13 Appendix

257
- Translation of the Original EC/EU Declaration of Conformity
  257
14 Keyword Index

258

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