Bosch CP024 Manuals

Manuals and User Guides for Bosch CP024. We have 2 Bosch CP024 manuals available for free PDF download: Installation, Operation And Maintenance Manual, Installation And Maintenance Manual

Bosch CP024 Installation, Operation And Maintenance Manual (92 pages)

Brand: Bosch | Category: Heat Pump | Size: 6 MB

Table of Contents
2
Document Conventions
4
Key to Symbols
4
General Safety Instructions
4
Refrigerant Safety Warnings
5
Model Nomenclature
7
General Description
8
Operating Limits
9
Approved Supplementary Heaters
10
Inspecting and Storing the Equipment
11
Moving and Storage
11
Initial Inspection
11
Inspection and Unpacking Prior to Installation
11
Unit Installation
12
Location Selection
12
Minimum Conditioned Room Area
13
Protecting the Unit During Construction
13
Return and Supply Air Duct Flanges Preparation
13
Mounting Vertical (VT) Units
13
Horizontal (HZ) Units
14
Mounting Horizontal (HZ) Units
15
Condensate Drain
17
Duct System
17
Piping
18
Electrical-Power Supply Wiring
19
Electrical-Low-Voltage Wiring
21
Standard Construction
22
Optional Components
22
ECM Interface Board
23
Specific Application Considerations
24
Well Water Systems
24
Open Well Water Systems
24
Cooling Tower/Boiler Systems
25
Geothermal Closed-Loop Systems
26
Water-Quality Considerations
27
Post-Installation System Checkout
29
Pre-Start-Up
29
Air Coil
29
Checking Scroll Compressor Rotation
29
Start-Up
30
Unit Start up Cooling Mode
30
Unit Start up Heating Mode
30
Commissioning
30
Safety Devices and the UPM Controller Overview
31
UPM Default Settings and DIP Switch Positions
33
Position Function
33
UPM Board Features
33
UPM Sequence of Operation
35
Options
36
Unit Mounted Non-Fused Disconnect Switch
36
Internal Two-Way Water Valve
36
Economizer
36
Hot Gas Reheat
37
Boilerless Control
37
Option Card (Included with Economizer, Hot Gas Reheat And/Or Boilerless Control Options)
38
Refrigerant Leak Detection System
39
Electric Heat Option
39
Hot Gas Bypass
39
Pump Relay
39
DPS Water Flow Proving Switch
39
Heat Recovery Package (HRP)
39
Fan Motor Options
42
Constant Torque Motors (ECM)
42
Constant Airflow Motors (ECM)
45
Maintenance
48
Filter Changes
48
Annual Checkup
48
Annual Condensate Drain Cleaning
48
Handling Periodic Lockouts
48
Servicing and Repair Information
48
Personal Protective Equipment
48
Confined Space Work
48
Controlled Work Procedure
48
Safety Checks
48
Checks to Electrical Devices
49
Repairs to Sealed Components
49
Repair to Intrinsically-Safe Components
49
Check Cabling
49
Detection of Flammable Refrigerants
49
Removal and Evacuation
50
Charging Procedures
50
Recovery
50
Service Access
51
Decommissioning Information
52
Protecting the Environment
52
Decommissioning Procedure
52
Labeling
52
Troubleshooting
53
Unit Troubleshooting
53
Option Card Troubleshooting
59
Specification Tables
60
Operating Temperatures and Pressures
60
Water-Side Pressure Drop Table
63
Compressor Characteristics
64
Corner Weights (Horizontal Cabinets Only)
64
Model 24 Thermistor (Freeze Sensor) Test Values
65
Wiring Diagrams
66
Two-Stage, Single-Phase, Standard Unit with Constant Torque (CT) Motor
66
Two-Stage, Single-Phase Unit with Optional Components and CT Motor
67
Two-Stage, Single-Phase Unit with Dual Power, Electric Heat, and CT Motor
68
Two-Stage, Single-Phase Unit with Dual Power, Optional Components, Electric Heat, and CT Motor
69
Two-Stage, Single-Phase, Standard Unit with Constant Airflow (CA) Motor
70
CA Motor
71
Two-Stage, Single-Phase Unit with Dual Power, Electric Heat, and CA Motor
72
Two-Stage, Single-Phase Unit with Dual Power, Optional Components, Electric Heat, and CA Motor
73
Two-Stage, Three-Phase, Standard Unit with CT Motor
74
Two-Stage, Three-Phase Unit with Optional Components and CT Motor
75
Two-Stage, Three-Phase, Standard Unit with CA Motor
76
Two-Stage, Three-Phase Unit with Optional Components and CA Motor
77
Dimensional Drawings
78
Vertical (VT) Unit Dimensions
78
Vertical (VT) Cabinet Options Dimensions
80
Horizontal (HZ) Unit Dimensions
82
Horizontal (HZ) Cabinet Options Dimensions
84
Service Clearance
86
Terminology
87
Acronyms
87
Terms
87
Check-Out Sheet
88
Unit Nameplate
88
Operating Conditions
88
Notes
89

Bosch CP024 Installation And Maintenance Manual (28 pages)

CP/BP Series Heat Pump

Brand: Bosch | Category: Heat Pump | Size: 1 MB

Table of Contents
3
Model Nomenclature
3
Initial Inspection
4
General Description
4
Moving and Storage
4
Safety Considerations
4
Location
4
Installation
5
Mounting Vertical Units
5
Mounting Horizontal Units
5
Condensate Drain
6
Duct System
6
Electrical
7
Thermostat Connections
8
Safety Devices and the UPM Controller
8
Sequence of Operation
10
Unit Options
10
Fluid Differential Pressure Switch
11
Water Piping
12
Well Water Systems
12
Fresh Water Systems
13
Earth Coupled Systems
13
System Checkout
13
Unit Start-Up
14
Maintenance
14
In-Warranty Material Return
15
Unit Specifications
15
- Dimensions
  15
- Fluid Pressure Drops
  16
- Physical Data
  17
- Air Temperature Rise/Fall
  18
- Refrigerant Pressure Ranges
  19
- Blower Performance
  20
Typical Wiring Diagrams
21
- Single Phase ECM Motor
  21
- Single Phase PSC Motor
  22
- Three Phase 208/230 V ECM Motor
  23
- Three Phase 460 V ECM Motor
  24
Unit Check-Out Sheet
25
Troubleshooting
26

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