BOC Edwards iH1000 Manuals

Manuals and User Guides for BOC Edwards iH1000. We have 1 BOC Edwards iH1000 manual available for free PDF download: Instruction Manual

BOC Edwards iH1000 Instruction Manual

BOC Edwards iH1000 Instruction Manual (192 pages)

Dry Pumping System

Brand: BOC Edwards | Category: Water Pump | Size: 4 MB

Table of Contents

Table of Contents
5
Section Title Page
6
1 Introduction

13
- Scope and Definitions
  13
- ATEX Directive Implications
  15
- The Ih System
  16
- Ih-F Variants
  16
- Safety
  17
- The HCDP Dry Pump
  17
- The HCDP Gas System
  17
- The HCMB Mechanical Booster Pump (Ih600/Ih1000 Only)
  18
- Temperature Control System
  20
- HCDP Pump Temperature Control System
  20
- Schematic Diagram of the HCDP Pump Gas System
  21
- HCMB Pump Temperature Control System (Ih600/Ih1000 Only)
  22
- Exhaust System
  22
- Electrical System
  23
- Introduction
  23
- Electrics Box
  23
- Schematic Diagram of the Ih80/Ih600 Electrical Systems
  24
- Schematic Diagram of the Ih1000 Electrical System
  26
- Electronics Module
  28
- Gas Module
  28
- Controls and Indicators
  30
- Control Functions
  32
- Priority of Control
  32
- Controls and Indicators on the Dashboard
  32
- Setpoints, Warning and Alarm Conditions
  33
- Safety Sensors
  34
- Pump Display Terminal
  34
- Front Panel of the Pump Display Terminal
  36
- Drip Tray
  37
- Seismic Brackets
  37
- Labels
  37
- Exhaust Enclosure
  37
- Ih Disconnect Box (Accessory)
  38
- Disconnect Box General Arrangement
  38
- Label Positions on Ih System Enclosures
  40
- Start Control
  42
- Emergency off Control
  42
- Brownout Protection
  42
- Circuit Protection
  42
- Ih Photohelic Switch/Gauge (Accessory)
  42
- Accessories
  42
2 Technical Data

43
- General
  43
- Performance
  43
- Temperature Control System
  43
- Cooling-Water Supply
  49
- Centres of Mass Dimensions (MM) and Mass Distribution
  50
- Typical Pumping Speed and Pump Power Curves for an Ih80
  51
- Typical Pumping Speed and Pump Power Curves for an Ih600 at 50Hz
  52
- Typical Pumping Speed and Pump Power Curves for an Ih600 at 60Hz
  53
- Typical Pumping Speed and Pump Power Curves for an Ih1000 at 50Hz
  54
- Typical Pumping Speed and Pump Power Curves for an Ih1000 at 60Hz
  55
- Lubrication
  56
- HCDP Pump
  56
- HCMB Pump (Ih600/Ih1000 Only)
  56
  - Electrical Data
    56
- Full Load Current Ratings
  56
  - Gas System
    57
  - Materials in Contact with Process Gases
    58
  - Fire Safety
    58
  - Resource Conservation
    59
  - Default Setpoints
    59
- Electronics Module Default Setpoints
  59
  - Connections
    60
  - Tracer Gas Analysis
    61
- Test Parameters
  61
- Test Results
  61
  - Disconnect Box (Accessory)
    62
    
    Electrical Data
    62
    
    General
    62
    
    Operating Conditions
    62
  - Item Numbers
    62
- Installation
  63
- Reconfigure the Ih System for Your Electrical Supply (Ih80/Ih600 Only)
  83
  - Electrical Supply and RF Earth (Ground) Connections
    84
    
    Reconfigure the Ih System for Your Electrical Supply (if Necessary)
    84
- Reconfigure the Pump-Motor Terminal-Boxes (Ih80/Ih600 Only)
  85
  - Reconfigure the Pump(S) for Your Electrical Supply (if Necessary)
    86
- Connect the Electrical Supply Cable to the Connector Mating-Half
  87
  - Connect the Electrical Supply to the Ih System
    88
    
    Connect an Additional RF Earth (Optional)
    89
  - Refit the Enclosure Panels
    90
  - Connect the Cooling-Water Hoses
    90
  - Adjust the Interstage Purge Flow Rates if Necessary
    91
  - Commission the Ih System
    91
    
    Switch on an Ih80/Ih1000 System
    91
    
    Configure and Switch on an Ih600 System
    92
  - Install the Disconnect Box (Accessory)
    94
    
    Unpack and Inspect
    94
    
    Electrical Installation
    95
    
    Mounting
    95
    
    Main Electrical Supply
    96
    
    Cable Connections
    97
  - Install Photohelic Switch/Gauge (Accessory)
    100
    
    Mounting
    100
    
    Unpack and Inspect
    100
    
    Piping Connections
    101
- Photohelic Spoolpiece
  101
  - Cable Connections
    102
- Photohelic Gauge Piping Connections
  102
- Pump Display Terminal Menus and Display Formats
  103
  - Introduction
    103
  - General Operation
    104
  - The CANCEL Button
    104
- Front Panel of the Pump Display Terminal
  104
  - Display Text and Variable Text
    105
  - Wrap-Around
    106
  - Timeout
    106
  - Menu Structure
    106
  - Example
    106
- Menu Structure
  107
- Menu Logic
  108
- Switch on Menu
  109
  - Switch on
    109
- Switch off Menu
  110
  - Switch off
    110
- Normal Menu
  111
  - Normal
    111
- Status Menu
  112
  - Status
    112
- Control Menu
  114
  - Control
    114
  - Setup
    115
  - Inlet Purge
    116
  - Gas Ballast
    116
  - Run Til Crash
    116
- Setup Menu
  117
  - Units
    117
  - Normal Display
    117
- Units Menu
  119
  - Service
    121
- Service Menu
  122
  - Serial Numbers
    122
- Serial Menu
  123
  - Zero Sensors
    124
- Gas Valve Control Menu
  125
  - Gas Valve Control
    125
  - Manual
    126
- Manual Menu
  127
  - View Status
    129
- Messages Menu
  131
  - Messages
    131
- Warning and Alarm Messages Menu
  132
- Operation
  133
  - Introduction
    133
  - ATEX Directive Implications
    134
    
    Flammable/Pyrophoric Materials
    134
    
    Introduction
    134
    
    Gas Purges
    135
  - Configure the System (Optional)
    135
  - Change the Display Format
    136
    
    Change the Normal Display
    136
- Configuration Store Nominal Gas Flows
  136
- Normal Startup
  147
- Restart after Fault
  147
- Shutdown
  148
- Local EMO
  148
- Remote EMO
  148
- Photohelic Gauge
  148
- Brownout
  148
  - Maintenance
    149
    
    Safety
    149
    
    Correct Use of Tube Fittings
    150
    
    Fit a Tube Fitting
    150
- Fit a Tube Fitting
  151
- Fit Insulation Jackets
  155
- Warning and Alarm Message Fault Finding
  165
- Other Fault Finding
  165
- Fault Messages
  165
  - Disconnect Box and Photohelic Switch/Gauge (Accessories)
    167
- Introduction
  168
- Fault Finding
  168
- Fuse Replacement
  168
- Warning Messages
  169
- Alarm Messages
  174
- Fault Types
  178
  - Storage and Disposal
    179
    
    Disposal
    179
    
    Storage
    179
    
    Transportation
    180
- Service, Spares and Accessories
  183
  - Introduction
    183
  - Service
    183
  - Spares
    183
  - Ordering Accessories
    184
    
    Active Gauge Connection Kit
    184
    
    Exhaust Temperature Sensor
    184
    
    Ih600 Pressure Control Kit
    184
    
    Ih Enclosure Extraction Fan Kit
    185
  - Other Accessories
    185
    
    IM Interface and Communications Modules
    185
    
    Itim
    185
    
    Ih Alternative Connections Kits
    186
    
    Ih Alternative Exhaust Kit
    186
    
    Ih Nitrogen Flow Switch
    186
    
    Ih PC Interface Kits
    186
    
    Ih Disconnect Box
    187
    
    Ih Photohelic Switch/Gauge Kit
    187
    
    Ih Pump Display Module
    187
    
    Ih Pump Display Module Extension Cables
    187
    
    Ih Pump Display Terminal Extension Cables
    187
- Return of Boc Edwards Equipment
  189

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