Bil-Jax ESP 19 Electric Man-Lift Aerial Manuals

Bil-Jax ESP 19 Electric Man-Lift Aerial Manuals

Manuals and User Guides for Bil-Jax ESP 19 Electric Man-Lift Aerial. We have 1 Bil-Jax ESP 19 Electric Man-Lift Aerial manual available for free PDF download: Manual

Bil-Jax ESP 19 Manual

Bil-Jax ESP 19 Manual (97 pages)

Refurbished units

Brand: Bil-Jax | Category: Lifting Systems | Size: 3 MB

Table of Contents

Table of Contents

3
Illustrations and Tables

4
1 Safety

5
- Prior to Operation
  5
- Legend: Safety Advisories
  6
- Before Operation
  7
- During Operation
  7
- Minimum Safe Approach Distances
  7
- Battery Maintenance
  9
- Maintenance Safety
  9
  - Damage Policy
    10
  - Damage Repair Notice
    10
- Damaged Equipment Policy
  10
- Safety Statement
  10
2 Introduction

11
- Specifications
  12
- Warranty
  12
3 Operation

13
- Operator Controls
  13
  - Lower Control Box
    13
  - Upper Control Box
    14
- Normal Operating Procedure
  15
- Battery On/Off Switch
  15
- Emergency Lowering Procedure
  16
- Emergency Lowering Valve
  16
- Lift Vehicle Transport
  17
  - Lifting and Tow Features
    17
  - Travel Brake and Steering Linkage
    17
4 Maintenance

19
- Scheduled Service Checks
  19
  - Daily/Weekly Service Checks
    19
  - 6 Month/Yearly Service Checks
    20
- Underguard Service Check
  21
- Hydraulic System
  23
  - Hydraulic System Inspection
    23
  - Fluid Check and Replacement
    23
- Pressure Relief Valve Adjustment
  24
- Flow Restrictor Valve Replacement
  24
- Valve Operation
  25
  - Lift Valve
    25
  - Down Valve
    25
  - Steering Speed Adjust Valve
    25
- Hydraulic Cylinder Repair
  26
- Electrical System
  27
  - Battery Care and Charging
    27
  - Battery Charging Procedure
    27
  - Battery Charger Cord
    27
- Lift Chains and Slide Blocks
  28
  - Chain Elongation Inspection
    28
  - Lift Chain Adjustment
    28
  - Lift Chains Adjustment
    28
  - Slide Block Adjustment
    29
- Troubleshooting
  30
- Troubleshooting Aids
  33
  - Main Controller Board
    33
  - Main Controller LED Indicators
    34
  - Main Controller Troubleshooting
    35
  - Lower Control Mode
    35
  - Up Command Does Not Work
    35
  - Down Command Does Not Work
    35
  - No Power to the Joystick: no Communication
    36
  - Joystick Does Not Drive the Motor
    36
  - UP/DOWN, LEFT/RIGHT Commands Do Not Work
    36
  - Joystick Switches Work but Do Not Light up
    37
  - Motor Controller Troubleshooting
    38
  - Beeper Codes
    39
  - Hydraulic Diagram
    40
  - PC Logic Diagram
    41
  - Electrical Layout
    42
  - Drive Wiring Diagrams
    43
  - Upper Control Wiring Diagram
    45
Decal Replacement

47
- Replacement Decals
  48
- Decal Locations, Side View
  49
- Decal Locations, Rear View
  50
Appendix A: Part Lists

51
- First Moving Mast
  52
- First Moving Mast Parts List
  53
- Second Moving Mast
  54
- Second Moving Mast Parts List
  55
- Third Moving Mast
  56
- Third Moving Mast Parts List
  57
- Fourth Moving Mast (Platform)
  58
- Fourth Moving Mast Parts List
  59
- Battery Compartment
  60
- Battery Compartment Parts List
  61
- Hydraulic Pump Compartment
  62
- Hydraulic Pump Compartment Assembly
  63
- Base Assembly
  64
- Base Assembly Parts List
  65
- Base Mast Assembly
  66
- Base Mast Parts List
  67
- Drive Axle
  68
- Drive Axle Parts List
  69
- Steering Assembly
  70
- Steering Assembly Parts List
  71
- Platform
  72
- Platform Parts List
  73
- Upper Control Box Parts List
  75
- Hydraulic Unit
  76
- Hydraulic Unit Parts List
  77
- Hydraulic Cylinder, Fittings and Hoses
  78
- Cylinder, Fittings and Hoses Parts List
  79
- Refurbished Units
  81
Appendix B: Refurbishment

81

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