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PTE 30 Series
Big Joe PTE 30 Series Manuals
Manuals and User Guides for Big Joe PTE 30 Series. We have
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Big Joe PTE 30 Series manual available for free PDF download: Operation, Maintenance, Repair Parts List
Big Joe PTE 30 Series Operation, Maintenance, Repair Parts List (96 pages)
Self-propelled, pallet lift truck
Brand:
Big Joe
| Category:
Lifting Systems
| Size: 0 MB
Table of Contents
Table of Contents
3
1 Description
5
Introduction
5
General Description
5
Name Plate
5
Pte 45 Lift Truck
5
Safety Features
6
2 Operation
7
General
7
Operating Precautions
7
Before Operation
7
Sample of Operator Check List
9
General Control Operation
10
Driving and Stopping Procedures
10
Belly-Button Switch
10
Forward/Reverse Control
10
Pushbutton Switches
10
Brake Actuation
10
Steering Arm Pneumatic Spring
11
Lift and Lower Controls
11
Loading and Unloading
11
Parking
11
Belly-Button Switch
11
3 Planned Maintenance
13
General
13
Monthly and Quarterly Checks
13
Battery Care
13
Charging Batteries
13
Lubrication
14
Lubrication Diagram
15
4 Troubleshooting
17
General
17
Transistor Controller
20
4-2.1. Fault Detection
20
Status Led
20
Electrical Panel Parts
20
4-2.2. Hand Held Programmer (Optional)
21
4-2.3. Fault Recording
21
4-2.4. Fault Recovery
21
4-2.5. General Checkout
21
Controller Terminals
21
4-2.6. Adjustment
22
Hand Held Programmer
22
4-2.7. Diagnostics and Troubleshooting
23
4-2.8. Programmer Diagnostics
23
Wiring Diagram (Sheet 1)
28
5 Steering Arm and Control Head Serivce
31
Control Head
31
5-1.1. Control Head Removal
31
5-1.2. Belly-Button Switch Replacement
31
5-1.3. Lift, Lower and Horn Switch Replacement
31
5-1.4. Directional Switch Removal and Adjustment
31
Control Head Switches
32
Control Head and Steering Arm
33
5-1.5. Potentiometer Removal Testing and Adjustment
34
Drive Controls
34
5-1.6. Control Head Installation
35
Steering Arm
35
5-2.1. Pneumatic Spring Replacement
35
5-2.2. Steering Arm Removal
35
5-2.3. Steering Arm Installation
35
Steering Control
36
6 Brake Servicing
37
Brakes
37
6-1.1. Brake Removal
37
6-1.2. Brake Installation
37
Transmission, Brake and Drive Motor Assembly
37
7 Transmission, Drive Wheel, Load Wheel, Balance Wheel and Entry Roller Servicing
39
Drive Wheel
39
Drive Assembly
39
7-2.1. Removal
39
7-2.2. Repair
39
7-2.3. Installation
39
Load Wheel
39
Drive Assembly
40
Fork Section
41
7-3.2. Repair
42
7-3.3. Load Wheel Installation
42
Wheel Assembly
42
Casters
43
7-4.1. Removal
43
7-4.2. Repair
43
7-4.3. Installation
43
Entry Rollers
44
7-5.1. Entry Roller Removal
44
8 Elevation System Servicing
45
General
45
Lift Linkage
45
8-2.1. Removal
45
8-2.2. Reassembly
45
Power Section and Fork Section
45
8-3.1. Separating Power Section and Fork Section
45
8-3.2. Fork Frame Repair
45
8-3.3. Frame Repair
45
8-3.4. Mating Power Section and Fork Section
45
Fork Section
46
9 Hydraulic System Servicing
49
Lines and Fittings
49
Hydraulic Pump, Motor, and Reservoir Assy
51
9-2.1. Removal
51
9-2.2. Disassembly and Reassembly
51
9-2.3. Installation
51
9-2.4. Lift Cylinder
52
9-2.5. Hydraulic Pressure Adjustment
53
10 Electrical Components
55
Key Switch Replacement
55
Emergency Disconnect Switch
55
Replacement
56
Deadman Switch
56
10-4.2.Adjustment
58
Battery Disconnect Switch
58
Lift Limit Switch
58
10-7.1.Maintenance
58
10-7.2.Cleaning
58
Figure
58
10-7.3.Diagnostic History
60
10-7.5.Panel Removal
60
10-7.6.Panel Disassembly
60
10-7.7.Panel Installation
61
Pump Motor
62
Drive Motor
62
11 Optional Equipment
63
Frame
79
Caster Assembly
79
Load Wheel Assembly
84
Electrical Panel
85
Pump, Motor & Reservoir Assembly
87
Cylinder Assembly
87
Valve Assembly
87
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