Beta RR 4T - 525 Manuals

Manuals and User Guides for Beta RR 4T - 525. We have 1 Beta RR 4T - 525 manual available for free PDF download: Workshop Manual

Beta RR 4T - 525 Workshop Manual

Beta RR 4T - 525 Workshop Manual (196 pages)

Brand: Beta | Category: Motorcycle | Size: 20 MB

Table of Contents

1 General Information

6
- General Information
  5
  - Table of Contents
    6
- How to Consult the Manual
  7
- Purpose of the Manual
  7
  - Updates
    7
- Terms and Symbols
  8
- Convention
  9
- Safety
  10
  - Carbon Monoxide
    10
  - Petrol
    10
  - Engine Oil
    10
  - Coolant
    10
3 Tightening Torques Specifications Recommended Products

22
- Specifications
  23
- Specifications - Engine
  23
- Carburettor Tuning
  24
- Tightening Torques
  25
- Fits, Wear Limits
  26
- Standard Adjustments - Shock Absorber
  26
  - Homologation E3
    28
  - AIS Valve
    28
  - The Catalytic Converter
    28
  - Soundproof Shell
    28
  - Usa Homologation
    28
  - Canister RS4T USA Filter System
    28
- Tightening Torques
  29
4 Maintenance

32
- Planned Maintenance
  33
- Recommended Lubricants
  33
  - How to Clean Parts
    34
  - Fits
    34
  - Part Fitting Guidelines
    34
  - Oil Circuit
    35
  - Checking the Engine Oil Level
    35
  - Changing the Engine Oil and the Oil Filter
    35
  - Cleaning the Short Oil Unit
    36
  - Cleaning the Long Oil Unit
    36
  - Replacing the Oil Filter
    37
  - Checking the Front Brake Fluid Level
    38
  - Restoring the Front Brake Fluid Level
    38
  - Bleeding the Front Brake
    38
  - Checking the Rear Brake Fluid Level
    39
  - Restoring the Rear Brake Fluid Level
    39
  - Bleeding the Rear Brake
    39
  - Checking the Front Brake Pads
    40
  - Checking the Rear Brake Pads
    40
  - Checking the Level of the
    41
  - Bleeding the Hydraulic Clutch
    41
  - Fork Oil
    44
  - Air Filter
    45
  - Spark Plug
    46
- Fork
  50
  - Adjusting the Rebound Damping
    50
- Shock Absorber
  50
  - Adjusting the Hydraulic Compression Damping (High/Low Speeds)
    50
- Adjusting the Spring Preload
  51
  - Rebound Damping
    51
- Charging the Battery
  51
- Scrolll Pushbutton
  52
- Warning Lights
  52
- Instrument Panel Operation
  53
- Speed RPM Indicator Functions
  53
- Clock CLK Functions
  54
- Conversion Procedure Km/H - Mph and Wheel
  54
- Odometer ODO Functions
  54
- Selection
  54
- STP Chronometer Function
  54
- TRIP Odometer TRIP Function
  54
- Button Functions
  55
- Current Speed Functions
  55
- Cycling through the Functions
  55
- Digital Speedometer (Rs4T Usa)
  55
- Automatic TRIP Functions (TD)
  56
- Sleep-Mode
  56
- WAKE-UP (from Sleep-Mode)
  56
- Changing the Wheel Circumference
  57
5 Bodywork and Fittings

60
- Removing the Plastics
  61
- Removing the Rear Mudguard
  61
- Removing the Saddle
  61
- Removing the Front Side Panels
  62
- Removing the Left-Hand Side Bumper
  62
- Removing the Rear Side Panels
  62
- Removing the Fork Covers
  63
- Removing the Front Mudguard
  63
- Removing the Headlight Grille
  64
Section 5

68
- Removing the Fuel Tank
  69
- Removing the Saddle
  69
- Draining the Cooling System
  70
- Removing the Right-Hand Side Panel
  70
- Removing the Silencer
  70
- Removing the Horn
  71
- Removing the Left-Hand Radiator
  71
- Right-Hand Radiator - Cylinder Connecting Pipe
  71
- Disconnecting the Electrical System
  72
- Disconnecting the Rear Brake Pump
  72
- Rear Frame
  72
- Removing the Intake Sleeve
  72
- Tipping over the Rear Frame
  72
- Disengaging the Exhaust Pipe
  73
- Releasing the Rear Shock Absorber
  73
- Removing the Drive Chain
  73
- Removing the Exhaust Pipe
  73
- Removing the Engine/Swingarm Pin
  74
Section 6

78
Section 7

92
- Important Note about Crankcase Servicing
  93
- Left-Hand Crankcase Half
  94
- Right-Hand Crankcase Half
  95
- 60" Oil Jet 8
  96
- By-Pass Valve
  97
- Clutch Cover
  97
- Crankshaft Oil Seal 4
  97
- Crankshaft
  98
- Compensating for the
  99
- Countershaft Gear
  99
- Cylinder - Nikasil Lining
  100
- Measuring the Piston and the Cylinder - Determining the Piston Fit
  100
- Checking the Oil Pumps for Wear
  101
- Checking the Piston
  101
- Checking the Piston Rings
  101
- Lubrication System
  102
- Decompressor Shaft 2
  103
- Rocker Arm Pins 5 and 6
  103
- Cylinder Head
  104
- Sealing Surface
  105
- Valve Guides
  105
- Valve Seats
  105
- Valve Springs
  105
- Valve Springs for the 250 CC Model
  105
- Valve Stem Linings
  105
- Valves
  105
- Camshaft
  106
- Preassembling the Camshaft
  107
- Automatic Stretcher
  108
- Checking the Clutch for Wear
  109
- Checking the Kickstart for Wear
  110
- Preassembling the Kickstart Shaft
  110
- Gearshift Mechanism
  111
- Preassembling the Shaft of the Gearshift Mechanism
  111
- Assembling the Driving Shaft
  112
- Gearbox
  112
- Assembling the Driven Shaft
  113
- Gearbox
  113
- Ignition System
  114
- Replacing the Stator
  114
- Electric Start Gears
  115
- Checking the Operation
  116
- Replacing the Free Wheel Hub
  116
Section 8

118
- Fitting the Crankshaft and the Countershaft
  119
- Fitting the Gearbox and the Gearshift Mechanism
  119
- Assembling the Crankcase
  121
- Fitting the Oil Pumps
  122
- Fitting the Electric Start and Kickstart Gears
  123
- Fitting the Gear Selector
  123
- Fitting the Clutch Drum and Hub
  125
- Fitting the Primary Pinion Nut
  125
- Fitting the Timing Gear
  126
- Fitting the Cylinder Head
  127
- Fitting the Piston and the Cylinder
  127
- Fitting the Cylinder Head Top
  129
- Adjusting the Play of the Valves
  130
- Fitting the Automatic Stretcher
  130
- Fitting the Flywheel
  131
- Fitting the Pick-Up
  131
- Fitting the Clutch
  132
- Fitting the Oil Line
  133
- Installing the Starter Motor
  133
- Fitting the Oil Filter
  134
7 Carburettor

138
- Carburettor - Keihin Fcr M X 39
  139
- Disassembling the Carburettor
  141
- The Carburettor
  141
- Checking the Accelerating Pump
  144
- Checking the Float Needle Valve
  144
- Checking the Jet Needle
  144
- Checking the Throttle Valve
  144
- Choke Valves
  144
- Reassembling the Carburettor
  145
8 Front Suspension / Wheel

152
- Fork Components
  154
- Taking down the Wheel
  155
- Checking the Head Tube Seats
  156
- Air Bleed Screw
  157
- Cleaning the Wiper Seal
  157
  - Removal
    157
  - Installation
    157
- Draining the Oil
  158
- Removing the Pump Assembly and the Foot Valve
  159
  - Braking System
    175
10 Braking System

176
- Front Brake Pump
  178
- Replacing the Front Brake Caliper Pistons
  179
- Replacing the Front Brake Pads
  179
- Replacing the Rear Brake Pump
  180
- Replacing the Caliper Pistons
  181
  - Checking for Leakage Currents
    191
  - Charging the Battery
    191
  - Filling the Battery
    192
  - Checking the Voltage Regulators
    193
  - Checking the Charging Voltage
    193
  - CDI Unit
    194
  - Checking the Ignition Coil
    194
  - Main Fuse
    195
  - Checking the Starting Relay
    195
  - Checking the Starter Motor
    196
- Replacing the Rear Brake Pads
  181

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