Basler DGC-2020ES Manuals

Manuals and User Guides for Basler DGC-2020ES. We have 5 Basler DGC-2020ES manuals available for free PDF download: Quick Start Instruction Manual, Instruction Manual, Configuration Instruction Manual

Basler DGC-2020ES Quick Start Instruction Manual (390 pages)

Digital Genset Controller

Brand: Basler | Category: Controller | Size: 8 MB

Conventions Used in this Manual
3
Revision History
5
Table of Contents
7
Introduction
9
Default Settings
9
Features and Functions
9
Generator Protection and Metering
9
Engine Protection and Metering
10
Contact Inputs and Outputs
10
Automatic Transfer Switch Control (Mains Failure)
10
Style Number
11
Optional Features and Capabilities
11
CEM-2020 (Contact Expansion Module)
11
Mounting
13
Terminals and Connectors
15
Typical Connections
17
Connections for Typical Applications
17
CAN Connections
21
CEM-2020 Connections
22
Installation for CE Systems
22
Installation in an Ungrounded System Application
22
Bestcomsplus
23
Installation
23
Connect a USB Cable
24
Start Bestcomsplus
24
Configuration
29
Basic Settings
29
Saving Settings
30
Bestlogic™Plus
31
Bestlogic™Plus Composition
31
Copying and Renaming Preprogrammed Logic Schemes
31
Sending and Retrieving Logic Schemes
31
Programming Bestlogic™Plus
32
Offline Logic Simulator
33
Example 2 - and Gate Connections
34
Controls and Indicators
37
Troubleshooting
39
Inputs and Outputs
39
Incorrect Display of Generator Voltage
40
Ground Faults Detected in Ungrounded System Applications
41
Generator Breaker and Mains Breaker
41
Generator Breaker will Not Close to a Dead Bus
41
Generator Breaker Does Not Open When It Should
42
Mains Breaker Does Not Open When Mains Fails
42
Mains Breaker Does Not Close after Mains Returns
43
DGC-2020ES Front Panel Debug Screen
43
Conventions Used in this Manual
49
Mounting
55
Terminals and Connectors
57
Operating Power
58
Generator Current Sensing
59
Generator Voltage Sensing
59
Bus Voltage Sensing
59
Analog Engine Sender Inputs
60
Magnetic Pickup Input
60
Contact Sensing Inputs
60
Output Contacts
61
Usb Interface
61
Can Interface
61
Optional Remote Display Panel Connections
62
Typical Connections
63
Power Input
69
Voltage and Current Sensing
71
Generator Voltage
71
Bus Voltage
71
Generator Current
71
Speed Signal Inputs
73
Magnetic Pickup
73
Generator Sensing Voltage
73
Specifications
75
Contact Sensing
76
Engine System Inputs
76
Coolant Temperature Sensing
76
Oil Pressure Sensing
77
Engine Speed Sensing
77
Programmable Relays
77
Generator Current (Rms)
78
Apparent Power
78
Power Factor
78
Generator Protection Functions
80
Communication Interface
80
Real Time Clock
81
Liquid Crystal Display (Lcd)
81
Type Tests
81
CSA Certification
82
NFPA Compliance
83
EAC Mark (Eurasian Conformity)
83
Maintenance
85
Troubleshooting
87
Inputs and Outputs
87
Incorrect Display of Generator Voltage
88
Ground Faults Detected in Ungrounded System Applications
88
Generator Breaker and Mains Breaker
89
Generator Breaker will Not Close to a Dead Bus
89
Generator Breaker Does Not Open When It Should
90
Mains Breaker Does Not Open When Mains Fails
90
DGC-2020ES Front Panel Debug Screen
91
Conventions Used in this Manual
97
Revision History
99
Security
103
Changing Passwords
103
Configuration through the Front Panel
107
Display Setup
107
Settings Menu
108
Bestcomsplus
119
System Recommendations
120
Installation
120
Installing the USB Driver if Automatic Installation Fails
122
Establishing Communication
123
Settings Explorer
126
Settings Entry
126
Metering Explorer
127
Settings File Management
128
Firmware Updates
130
Upgrading Firmware in Expansion Modules
131
Bestcomsplus ® Updates
134
Communication
135
CAN Setup
139
ECU Setup
141
Remote Display Panel (Optional)
146
Device Configuration
149
EPS Supplying Load
150
System Units
150
Rated Data
150
Generator Connection
151
Bus Connection
151
Phase Rotation
152
Remote Module Setup
152
Crank Settings
153
Automatic Restart
155
Exercise Timer
155
Sensing Transformers
157
Relay Control
158
Timekeeping
161
Clock Setup
161
Setting the Time and Date
162
Engine Sender Inputs
163
Contact Inputs
169
Contact Input Configuration
169
Programmable Functions
170
Contact Outputs
173
Programmable Output Configuration
174
Configurable Elements
175
Breaker Management
177
Breaker Configuration
178
Initial System Setup
178
Breaker Hardware
178
Bus Condition Detection
181
Alarm Configuration
183
High Coolant Temp
183
Low Oil Pressure
183
Low Coolant Level
184
Low Battery Voltage
184
Battery Overvoltage
185
Coolant Level
185
Maintenance Interval
185
Checksum Failure
186
Reverse Rotation
186
Generator Protection
189
Phase Imbalance
191
Bestlogic™Plus
195
Overview of Bestlogic™Plus
195
Logic Schemes
224
Pickup and Dropout Timers
226
Bestlogic™Plus File Management
227
Bestlogic™Plus Examples
228
Example 3 - Multiple Logic Connections
229
Exhaust Treatment
231
Diesel Particulate Filter (DPF)
231
Troubleshooting
237
Inputs and Outputs
237
Incorrect Display of Generator Voltage
238
Ground Faults Detected in Ungrounded System Applications
239
Generator Breaker and Mains Breaker
239
Generator Breaker will Not Close to a Dead Bus
239
Generator Breaker Does Not Open When It Should
240
Mains Breaker Does Not Open When Mains Fails
240
DGC-2020ES Front Panel Debug Screen
241
Bestcomsplus Settings Loader Tool
243
Configuration Settings
245
General Operation
247
Conventions Used in this Manual
253
Controls and Indicators
259
Login and Permissions
260
Summary Screen and Configurable Metering
261
Sleep Mode
262
One-Line Diagram
262
Changing a Setting
264
Front-Panel Display Structure
264
Operating Modes
281
Operating Mode Control
282
Metering
283
Front Panel
283
Battery Charger
285
Run Statistics
286
Status Indication
287
Contact Inputs
287
Contact Outputs
289
Emergency Stop
291
Engine Control
291
Auto Export Metering
293
Alarms
295
Contact Expansion Module
296
Retrieving Alarm Information
298
MTU Fault Codes
301
Diagnostic Trouble Codes
323
Yanmar Fault Codes
341
Event Recording
349
Event Log
349
Troubleshooting
355
Inputs and Outputs
355
Incorrect Display of Generator Voltage
356
Ground Faults Detected in Ungrounded System Applications
357
Generator Breaker and Mains Breaker
357
Generator Breaker will Not Close to a Dead Bus
357
Generator Breaker Does Not Open When It Should
358
Mains Breaker Does Not Open When Mains Fails
358
DGC-2020ES Front Panel Debug Screen
359
Revision History
367
General Information
371
Specifications
371
Communications Interface
372
Functional Description
373
Bestcomsplus ® Software
374
Maintenance
381
Troubleshooting
383

Basler DGC-2020ES Instruction Manual (228 pages)

DIGITAL GENSET CONTROLLER

Brand: Basler | Category: Controller | Size: 5 MB

Conventions Used in this Manual
3
Table of Contents
5
Introduction
9
Features and Functions
9
Style Number
10
Optional Features and Capabilities
11
Controls and Indicators
13
Display Operation and Navigation
14
Login and Permissions
15
Summary Screen and Configurable Metering
15
Display Setup
29
Remote Display Panel (Optional)
30
Power Input
33
Nominal Voltage Input and Acceptable Range of Input Voltage
33
Terminal Assignments
33
Power Consumption
33
Battery Ride-Through Capability
33
Fuse Protection
33
Voltage and Current Sensing
35
Generator Voltage
35
Bus Voltage
35
Generator Current
35
Engine Sender Inputs
37
Connections
37
Compatible Senders
37
Operation
37
Sender Programmability
37
Sender Characteristic Curves
37
Sender Failure Detection
41
Speed Signal Inputs
43
Magnetic Pickup
43
Generator Sensing Voltage
43
Contact Inputs
45
Programmable
45
Contact Input Configuration
45
Programmable Functions
46
Contact Outputs
49
Prestart
49
Start
49
Run
49
Relay Control
49
Programmable
50
Programmable Output Configuration
50
Configurable Elements
51
Operating Modes
53
Off
53
Run
53
Auto
53
Operating Mode Control
53
Breaker Management
55
Breaker Status
55
Breaker Operation
55
Breaker Configuration
56
Initial System Setup
56
Breaker Hardware
56
Bus Condition Detection
59
Generator Protection
61
Voltage
61
Phase Imbalance
63
Frequency
64
Overcurrent
65
Metering
67
Metering Explorer
67
Engine
68
Generator
69
Power
69
Run Statistics
69
Status Indication
70
Inputs
71
Logic Control Relays
72
Outputs
72
Control
74
Auto Export Metering
75
Reporting and Alarms
77
Alarm Configuration
79
Retrieving Alarm Information
84
Front Panel Display
84
Resetting Alarms and Pre-Alarms
85
Maintenance Interval
85
Checksum Failure
86
Event Recording
87
Event Log
87
Mounting
93
Hardware
93
Dimensions
93
Terminals and Connectors
95
Connections
96
Operating Power
96
Generator Current Sensing
97
Generator Voltage Sensing
97
Bus Voltage Sensing
97
Analog Engine Sender Inputs
98
Magnetic Pickup Input
98
Contact Sensing Inputs
98
Output Contacts
99
USB Interface
99
CAN Interface
99
Optional Remote Display Panel Connections
100
Typical Connections
101
Connections for Typical Applications
101
CAN Connections
105
CEM-2020 Connections
106
Installation for CE Systems
106
Bestcomsplus
107
System Recommendations
108
Installation
108
Activation of the DGC-2020ES Plugin
108
Connect a USB Cable
109
Start Bestcomsplus
109
Installing the USB Driver if Automatic Installation Fails
110
Menu Bars
111
Settings Explorer
113
Metering Explorer
113
Bestspace
114
Settings File Management
114
Firmware Updates
117
Upgrading Firmware in Expansion Modules
118
Bestcomsplus Updates
120
Bestlogic™Plus
121
Overview of Bestlogic™Plus
121
Bestlogic™Plus Composition
122
Logic Schemes
142
Sending and Retrieving Logic Schemes
143
Programming Bestlogic™Plus
143
Pickup and Dropout Timers
144
Bestlogic™Plus File Management
145
Bestlogic™Plus Examples
146
Communication
149
Usb
149
Can
149
CAN Setup
152
ECU Setup
153
Remote Display Panel (Optional)
157
Configuration
159
System Settings
159
Fuel Level Function
159
NFPA Compliance Level
159
EPS Supplying Load
160
System Units
160
Rated Data
160
Generator Connection
162
Bus Connection
162
Phase Rotation
162
Remote Module Setup
163
Crank Settings
163
Automatic Restart
165
Exercise Timer
166
Sensing Transformers
166
Relay Control
167
System Configuration Detection
167
Security
169
Changing Passwords
169
Saving Passwords in a DGC-2020ES Settings File
169
Loading Passwords from a Settings File into the DGC-2020ES
171
Timekeeping
173
Clock Setup
173
Setting the Time and Date
174
Real-Time Clock Specifications
174
Maintenance and Troubleshooting
175
Maintenance
175
Storage
175
Troubleshooting
175
Specifications
181
Operating Power
181
Battery Ride through
181
Current Sensing
181
Voltage Sensing
181
Contact Sensing
182
Engine System Inputs
182
Output Contacts
183
Metering
183
Generator Protection Functions
185
Logic Timers
186
Communication Interface
186
Real-Time Clock
187
Liquid Crystal Display (LCD)
187
Type Tests
187
Environment
188
UL Approval
188
CSA Certification
188
NFPA Compliance
188
CE Compliance
188
Physical
188
Cem-2020
189
General Information
189
Features
189
Specifications
189
Functional Description
191
Bestcomsplus Software
191
Installation
191
Remote Contact Input Configuration
198
Remote Contact Output Configuration
198
Maintenance
199
MTU Fault Codes
201
Exhaust Treatment
211
Diesel Particulate Filter (DPF)
211
Exhaust After-Treatment Systems (EATS)
213
Diagnostic Trouble Codes
215
Revision History
225

Basler DGC-2020ES Configuration Instruction Manual (156 pages)

Digital Genset Controller

Brand: Basler | Category: Controller | Size: 3 MB

Table of Contents
7
Security
9
Configuration through the Front Panel
13
Bestcomsplus
25
Communication
41
Device Configuration
55
Timekeeping
67
Engine Sender Inputs
69
Contact Inputs
75
Contact Outputs
79
Breaker Management
83
Alarm Configuration
89
Generator Protection
95
Bestlogic™Plus
101
Exhaust Treatment
137
Troubleshooting
143
Bestcomsplus Settings Loader Tool
149

Basler DGC-2020ES Instruction Manual (52 pages)

DIGITAL GENSET CONTROLLER

Brand: Basler | Category: Controller | Size: 1 MB

Table of Contents
7
Mounting

9
- Hardware
  9
- Dimensions
  9
Terminals and Connectors

11
- Connections
  12
- Operating Power
  12
- Generator Current Sensing
  13
- Generator Voltage Sensing
  13
- Bus Voltage Sensing
  13
- Analog Engine Sender Inputs
  14
- Magnetic Pickup Input
  14
- Contact Sensing Inputs
  14
- Output Contacts
  15
- USB Interface
  15
- CAN Interface
  15
- Optional Remote Display Panel Connections
  16
Typical Connections

17
Power Input

23
Voltage and Current Sensing

25
- Generator Voltage
  25
- Bus Voltage
  25
- Generator Current
  25
Speed Signal Inputs

27
- Magnetic Pickup
  27
- Generator Sensing Voltage
  27
Specifications

29
- Control Power
  29
- Battery Ride through
  29
- Current Sensing
  29
- Voltage Sensing
  29
- Contact Sensing
  30
- Engine System Inputs
  30
- Output Contacts
  31
- Metering
  31
- Generator Protection Functions
  34
- Logic Timers
  34
- Communication Interface
  34
- Real-Time Clock
  35
- Liquid Crystal Display (LCD)
  35
- Type Tests
  35
- Environment
  36
- UL Approval
  36
- CSA Certification
  36
- CE Compliance
  37
- NFPA Compliance
  37
- EAC Mark (Eurasian Conformity)
  37
- Physical
  37
Maintenance

39
- Storage
  39
Troubleshooting

41
Revision History

47

Basler DGC-2020ES Instruction Manual (29 pages)

Digital Genset Controller

Brand: Basler | Category: Controller | Size: 1 MB

Conventions Used in this Manual
3
Revision History
5
General Information
9
Specifications
9
Functional Description
11
Bestcomsplus ® Software
12
Installation
12
Firmware Updates
19
Maintenance
19
Troubleshooting
21
Inputs and Outputs
21
Ground Faults Detected in Ungrounded System Applications
23
Generator Breaker and Mains Breaker
23
DGC-2020ES Front Panel Debug Screen
25

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