Bad Boy 1500 Off-road Vehicle Manuals

Bad Boy 1500 Off-road Vehicle Manuals

Manuals and User Guides for Bad Boy 1500 Off-road Vehicle. We have 1 Bad Boy 1500 Off-road Vehicle manual available for free PDF download: Service Manual

Bad Boy 1500 Service Manual

Bad Boy 1500 Service Manual (132 pages)

Gas Powered MTV Multi-Terrain Vehicle

Brand: Bad Boy | Category: Offroad Vehicle | Size: 6 MB

Table of Contents

Table of Contents

4
- General Information
  9
- Lubrication System
  13
Chapter 2 Maintenance Information

24
- Specifications
  25
- Periodical Maintenance Schedule
  26
- Shift Cable
  28
- Acceleration Operation
  29
- Air Cleaner
  29
- Fuel Lines
  29
- Spark Plug
  30
- Valve Clearance
  30
- Carburetor Idle Speed Adjustment
  31
- Cylinder Compression Pressure
  32
- Ignition System
  32
- Brake System (Disk Brake)
  33
- Drive Belt
  33
- Brake Light Switch/Starting Inhibitor
  34
- Brake Lining Wear
  34
- Clutch Shoe Wear
  34
- Nuts, Bolts Tightness
  35
- Wheel/Tire
  35
- Differential Oil Change: Front/Rear
  36
Chapter 3 Lubrication System

38
- Mechanism Diagram
  38
- Troubleshooting
  39
- Engine Oil
  40
- Engine Oil Strainer Clean
  40
- Oil Pump
  41
Chapter 4 Fuel System

43
- Precautions In Operation
  43
- Fuel System
  44
- Troubleshooting
  44
- Air Cut-Off Valve
  45
- Carburetor Removal / Installation
  45
- Throttle Valve
  46
- Float Chamber
  47
- Adjustment Of Idle Speed
  48
- Fuel Tank
  49
- Fuel Valve Operation
  49
- Precautions In Operation
  50
- Engine Removal
  52
Chapter 6 Cylinder Head/Valve

58
- Mechanism Diagram
  58
- Precautions In Operation
  59
- Cylinder Head/Valve
  60
- Troubleshooting
  60
- Cylinder Head Removal
  61
- Cylinder Head Inspection
  63
- Valve Stem Replacement
  64
- Valve Seat Inspection And Service
  65
- Cylinder Head Installation
  67
- Cylinder Head Reassembly
  67
- Valve Clearance Inspection
  68
Chapter 7 Cylinder/Piston

70
- Mechanism Diagram
  70
- Precautions In Operation
  71
- Troubleshooting
  71
- Cylinder & Piston Removal
  72
- Cylinder/Piston
  72
- Piston Installation
  74
- Piston Ring Installation
  74
- Cylinder Installation
  75
- Final Driving Mechanism
  83
Chapter 10 Alternator/Starting Clutch

88
- Mechanism Diagram
  88
- Precautions In Operation
  89
- A.C.g. Set Removal
  90
- Alternator/Starting Clutch
  90
- Flywheel Removal
  90
- Left Crankcase Cover Removal
  90
- Lift Cover Bearing
  90
- A.C.g. Set Installation
  92
- Right Crankcase Cover Installation
  92
- Mechanism Diagram
  93
- Crankshaft/Crankcase
  94
- Cooling System
  104
Chapter 13 Front Brakes and Front Wheels

109
- Mechanism Diagram
  109
- Front Brake and Front Wheel
  110
  - Maintenance Description
    110
  - Troubleshooting
    111
  - Front Wheel
    112
  - Front Wheel Hub
    112
  - Disk Brake System Inspection
    112
  - Brake Fluid Replacement/Air Bleed
    113
  - Front Brake Caliper
    114
- Steering/Front Suspension
  116
Chapter 15 Rear Brake & Rear Wheel & Rear Cushion

118
- Mechanism Diagram
  118
- Maintenance Description
  119
- Rear Brake/Rear Wheel / Rear Cushion
  120
  - Troubleshooting
    120
- Disk Brake System Inspection
  121
- Rear Wheel
  121
- Adding Brake Fluid
  122
- Rear Wheel Axle
  122
- Rear Brake Master Cylinder
  123
- Rear Cushion
  123
  - Maintenance Data
    124
  - Technical Specifications
    124
  - Troubleshooting
    125
  - Battery
    126
  - Charging System
    127
  - Ignition System
    128
  - Starting System
    129
  - Cooling Fan Thermo Switch
    129

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