Bad Boy 1025H Manuals

Manuals and User Guides for Bad Boy 1025H. We have 2 Bad Boy 1025H manuals available for free PDF download: Manual, Operator's Manual

Bad Boy 1025H Manual (268 pages)

Brand: Bad Boy | Category: Tractor | Size: 36 MB

Table of Contents
7
Introduction
9
Safety Instruction
10
Warning Signs in this Manual
11
Safety Signs
12
Recognize Safety Information
12
Signal Words
12
Read Safety Instruction
12
Protection Children
12
Use of Rops and Seat Belt
13
Precaution to Avoid Tipping
13
Park Tractor Safely
13
Keep Riders off Tractor
14
Handle Fuel Safely-Avoid Fires
14
Stay Clear of Rotating Shafts
14
Always Use Safety Lights and Devices
14
Practice Safe Maintenance
15
Avoid High-Pressure Fluids
15
Prevent Battery Explosions
15
Prevent Acid Burns
16
Service Tractor Safely
16
Work in Ventilated Area
16
Using External Control
17
Tractor Runaway
17
Safety Starter Switch
17
Safety Decals
18
Decals on the Dash Cover
19
Decals Around the Seat
19
Decals on the Chassis
20
Universal SYMBOLS
21
TRACTOR TYPES and PUNCHED IDENTIFICATION Marks
22
Model Name Plate
23
Engine Model Identification and Serial Number Location
23
Engine Identification Location (1)
23
Engine Epa Decal (2)
24
Description of Engine Model Number
24
Specifications
25
Gear Train Diagrams
27
Precaution for Tractor Operation
28
Instruments
28
Monitor Light Array
29
Controls
30
Filling Diagram & Capacity Table
31
Maintenance Chart
32
Engine
32
Transmission
33
General Precautions for Separation and Reinstallation
37
Before Operation
37
Precautions to be Followed When Installing Standardized Parts
37
Roller or Ball Bearings
37
Oil Seals
37
O-Rings
38
Snap Rings
38
Spring (Roll) Pins
38
Cotter Pins
38
Bolts and Nuts
39
After Installation, each Grease Fitting Should be Filled with Grease
39
Other Precautions
39
OPERATION CHART for DISASSEMBLY and REASSEMBLY by MAJOR Blocks
41
Separation of Major Components
42
Separation of the Front Axle and Axle Bracket
42
Separation of the Engine and the Front Axle Bracket
43
Separation of the Fuel Tank and the Front Axle Bracket
48
Separation of the Front Axle Bracket and the Transmission
50
Separation of the Exterior Component and the Transmission
53
Separation of the Hydraulic Cylinder Case and Transmission
55
Separation of the Transmission and Chassis
57
Radiator
65
General Description
65
Radiator
66
Specifications
67
Removal of the Radiator
67
Inspection of each Part
68
Inspection for Radiator Water Leaks
68
Inspection for Radiator Clogging
69
Inspection of the Radiator Cap
69
Radiator Reassembly
70
Daily Inspection
71
Coolant Level Inspection and Coolant Replacement
71
Antifreeze
71
Trouble Shooting
72
Air Cleaning System
73
General Description
73
Element Air Cleaner
74
Specifications
74
Disassembly
74
Inspection of each Part
75
Inspection of the Cleaner Body
75
Inspection of Rubber Hoses
75
Inspection of the Paper Element
75
Cleaning the Air Cleaner
75
Element Installation
76
Introduction
79
General Specifications
80
Component Location
81
Hydraulic Hoses and Lines
81
Hydrostatic Transmission
81
Hydrostatic Control Linkage
82
Hydrostatic System Schematic
83
Troubleshooting
84
Diagnostics
86
Theory of Operation - Hydrostatic System
87
Pump, Motor Circuit (Variable Pump)
87
Charge Circuit
90
HST Operation
90
Handling Precautions
91
Storage
91
Operating Oil (Hydraulic Oil)
91
Pollution Management
91
Shaft Coupling
91
Defect of Lever Shaft
91
Starting
92
Oil Temperature Management
92
Piping
92
Regular Check & Replacement Cycle of Hydraulic Oil
93
Tests and Adjustment
94
Hydrostatic Pedal and Neutral Adjustment
94
Hydrostatic Pump Pressure Test
95
Charge Pump Pressure Test
97
Hydraulic System Bleed Procedure
98
Repair
99
Hydrostatic Splitting
99
Hydrostatic Overhaul
101
Tools
101
Pre-Disassembly Precautions
101
Disassembly Procedure
102
Pre-Assembly Precautions
109
Assembly Procedure
109
Cylinder Block
111
General Description
121
Wheel Driving System
121
PTO Drive System
121
Power Train Diagram
122
Specifications
123
Wheel Drive System
123
PTO Drive System
123
Disassembly, Inspection and Reassembly
124
HST Unit, Range Gears, 4WD Gears and PTO Clutch
124
Piston
128
Disassembly
128
Reassembly and Inspection
134
Rear PTO Gears
137
Disassembly
138
Inspection
140
Snap Ring
141
Reassembly
141
MID PTO Assembly
143
Disassembly
144
Inspection
144
Reassembly
145
Rear PTO and MID PTO Operation
146
Rear Transmission
147
Disassembly
148
Inspection
152
Reassembly
153
Troubleshooting
156
Wheel Drive System
156
Spring
157
PTO Drive System
157
General Description
161
Specifications
162
Disassembly, Inspection and Reassembly
163
Pivot Pin
163
Disassembly
164
Pin
165
Inspection
165
Reassembly
166
Front Differential
168
Disassembly
169
Inspection
171
Reassembly
171
Final Case
174
Disassembly
175
Inspection
175
Reassembly
176
Trouble Shooting
178
General Description
181
Specifications
181
Disassembly, Inspection, and Reassembly
182
Rear Axle Housing and Brake System
182
Disassembly
183
Inspection
186
Reassembly
187
Trouble Shooting
189
General Description
193
Specifications
194
Gear Pump
194
Power Steering Valve Unit
194
Oil Tank
194
Function (Reference)
195
Technical Data (SINJIN)
195
Manual Steering Pressure
196
Pressure Relief Valve
196
Shock Valves (Reference)
196
Check Valve
196
Pressure Drop in Neutral
196
Disassembly, Inspection, and Reassembly
197
Major Component of Steering Valve (Reference)
197
Special Tools
198
Disassembly
199
Cleaning, Inspection, Replacement and Lubrication
200
Reassembly
200
Troubleshooting
204
Specifications
210
Major Component of the Hydraulic System
211
Hydraulic System
211
Divider Valve and Pto Solenoid Valve
212
General Description
212
Divider Valve
212
PTO Solenoid Valve
213
Flow-Control Valve (Slow-Return Check Valve)
215
General Description
215
Relief Valve
216
General Description
216
Measurement of the Relief Pressure
216
Gear Pump
217
General Description
217
Measurement of the Pump
217
Strainer Suction
218
General Description
218
Specifications
218
Replacement
218
Hydraulic System
219
Troubleshooting
222
General Description
227
Specifications
227
Battery
228
Inspection of Electrolyte Level
228
Inspection of Electrolyte Specific Gravity
228
Battery Charging
229
Battery Testing Charts
230
Meters and Switches
232
Meters
232
Removal
232
Tacho/Hour Meter
232
Fuel Gauge
233
Thermometer
233
Starter Switch
234
Combination Switch
235
Stop Light Switch
236
Relay Unit
236
Fuse
237
Trailer Socket (Reference)
238
General Electrical Arrangement
239
Engine Harness Assembly
240
Main Harness Assembly
241
Rear Harness Assembly
242
Wiring Diagram
243
Troubleshooting
244
Lighting System
244
Instrumentation
245
Glow System
246
Starting System
246
Charging System
247

Bad Boy 1025H Operator's Manual (144 pages)

Brand: Bad Boy | Category: Tractor | Size: 14 MB

1. for Safe Operation

7
- Table of Contents
  7
- Safety Precautions
  8
- Before Using the Machine
  8
- Before Working
  17
- While Working
  22
- After Using the Machine
  23
- Precaution for Prolonged Storage
  27
- Other
  29
- Decal Mounting Location
  37
- Cautions for Decal Maintenance
  41
4. Operation Description

53
- Exterior View
  54
- Switches and Levers
  56
- Hazard Switch
  57
- Main Switch
  57
- Combination Switch
  58
- Cruise Control Lever
  59
- Pto On/Off Switch
  59
- Instrument Cluster
  61
- Coolant Temperature Warning Lamp
  62
- Fuel Gauge
  62
- Hour Meter
  62
- Low Beam Indicator
  63
- Pto Indicator
  63
- Turn Signal Indicator
  63
- Battery Charge Warning Lamp
  64
- Engine Oil Pressure Warning Lamp
  64
- Parking Indicator
  64
- Coolant Temperature Warning Lamp
  65
- Engine Warning Lamp
  65
- Glow Indicator
  65
- Operation Description
  65
- Operation the Controls
  66
- Brake Pedel
  67
- Hand Throttle Lever
  67
- Driving Speed Control Pedal
  68
- Parking Brake Lever
  68
- Differential Lock Pedal
  69
- Sub Gear Lever(Range Shift Lever)
  69
- Front Wheel Drive Lever (4Wd)
  70
- Seat Belt
  71
- Pto
  72
- Position Control Lever
  74
- Lowering Speed Control Knob
  75
- Operating the 3 Point Linkage (Tpl)
  76
- Check Chain
  77
- Lift Rod
  77
- Lower Link
  77
- Mounting Implement
  78
- Safety Frame Rops
  79
5. Operation

81
- Daily Inspection before Starting
  82
- Pre-Operation Check
  82
- Running-In Period
  89
- Starting / Stopping the Engine
  90
- Starting the Engine
  90
- Stopping the Engine
  91
- Warming up
  91
- Normal Braking and Parking
  92
- Driving Downhill
  93
- Driving on the Slope
  94
- Operation of the Diff Lock
  94
- Driving on the Road
  95
- Entering and Leaving the Pavement
  95
- Turning on the Pavement
  96
- Attachment of Implement
  97
- Installation of Pto Driven Implement
  97
- Operation
  97
- Cylinder Hose Connection
  98
- Precautions for Connecting the Implement
  99
- Precautions for Handling Implement
  100
- Rotavator
  100
- Effective Plowing Pattern
  101
- Loader Operation
  104
- Towing Instructions
  104
- Carrying the Load
  106
- Handling Large Heavy Objects
  107
- How to Fold down the Rops
  108
- How to Stand up the Rops
  108
- Rops Folding Method
  108
6. Maintenance

109
- Maintenance Schedule Chart
  110
- Fuel, Oil and Coolant Chart
  112
- Bleeding the Fuel System
  113
- Fuel
  113
- Opening Covers
  113
- Cleaning Oil Water Separator
  114
- Cleaning the Fuel Filter
  114
- Changing Engine Oil
  115
- Changing the Oils in the Tractor
  115
- Changing the Transmission Oil
  116
- Changing Oil in the Front Axle
  117
- Changing the Coolant
  118
- Cleaning and Changing Filters
  118
- Engine Oil Filter
  118
- Engine Oil Filter Cartridge
  118
- Anti Freeze
  119
- Maintenance
  119
- Adjusting the Brakes
  120
- Gap Adjustment
  120
- Greasing the Tractor
  120
- Adjusting Toe-In
  121
- Checking the Battery
  121
- Battery Charging
  122
- Battery Maintenance
  122
- Air Cleaner Dust Valve
  123
- Fan Belt Adjustment
  123
- Servicing the Air Cleaner
  123
- Checking Hoses and Lines
  124
- Checking the Wiring Harness and Fuses
  125
- Replacing Fuses
  125
- Main Fuses
  126
- Tire Inflation Pressure
  127
- Daily Storage
  138
- Long-Term Storage
  139
- Operating Tractor after Long-Term Storage
  142
- Usage and Disposal
  143

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Bad Boy 1025H Manuals

Bad Boy 1025H Manual (268 pages)

Table of Contents

Bad Boy 1025H Operator's Manual (144 pages)

Table of Contents

1. for Safe Operation

4. Operation Description

5. Operation

6. Maintenance

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