AutomationDirect DL205 Logic Controllers Manuals

Manuals and User Guides for AutomationDirect DL205 Logic Controllers. We have 3 AutomationDirect DL205 Logic Controllers manuals available for free PDF download: User Manual, Manual, Instruction

AutomationDirect DL205 User Manual (598 pages)

PLC

Brand: AutomationDirect | Category: Controller | Size: 11 MB

Table of Contents
9
Chapter 1: Getting Started

32
Introduction

32
- The Purpose of this Manual
  32
- Where to Begin
  32
- Supplemental Manuals
  32
- Technical Support
  32
Conventions Used

33
- Key Topics for each Chapter
  33
DL205 System Components

34
- Cpus
  34
- Bases
  34
- I/O Configuration
  34
- I/O Modules
  34
- DL205 System Diagrams
  35
Programming Methods

37
- Directsoft Programming for Windows
  
  37
  - Handheld Programmer
    37
Directlogic™ Part Numbering System

38
Quick Start for PLC Validation and Programming

40
Steps to Designing a Successful System

43
Chapter 2: Installation, Wiring and Specifications

46
- Safety Guidelines
  
  46
  - Plan for Safety
    46
  - Three Levels of Protection
    47
  - Emergency Stops
    47
  - Emergency Power Disconnect
    48
  - Orderly System Shutdown
    48
  - Class 1, Division 2, Approval
    48
- Mounting Guidelines
  
  49
  - Base Dimensions
    49
  - Panel Mounting and Layout
    50
  - Enclosures
    51
  - Environmental Specifications
    52
  - Power
    52
  - Marine Use
    53
  - Agency Approvals
    53
  - 24 VDC Power Bases
    53
- Installing DL205 Bases
  
  54
  - Choosing the Base Type
    54
  - Mounting the Base
    54
  - Using Mounting Rails
    55
- Installing Components in the Base
  
  56
- Base Wiring Guidelines
  
  57
  - Base Wiring
    57
- I/O Wiring Strategies
  
  58
- I/O Modules Position, Wiring, and Specification
  
  70
D2-08ND3, DC Input

74
D2-16ND3-2, DC Input

74
D2-32ND3, DC Input

75
D2-32ND3-2, DC Input

76
D2-08NA-1, AC Input

77
D2-08NA-2, AC Input

78
D2-16NA, AC Input

79
F2-08SIM, Input Simulator

79
D2-04TD1, DC Output

80
D2-08TD1, DC Output

81
D2-08TD2, DC Output

81
D2-16TD1-2, DC Output

82
D2-16TD2-2, DC Output

82
F2-16TD1(2)P, DC Output with Fault Protection

83
F2-16TD1P, DC Output with Fault Protection

84
F2-16TD2P, DC Output with Fault Protection

85
D2-32TD1, DC Output

86
D2-32TD2, DC Output

86
F2-08TA, AC Output

87
D2-08TA, AC Output

87
D2-12TA, AC Output

88
D2-04TRS, Relay Output

89
D2-08TR, Relay Output

90
F2-08TR, Relay Output

91
- F2-08TRS, Relay Output
  
  92
- D2-12TR, Relay Output
  
  93
- D2-08CDR 4 Pt., DC Input / 4Pt., Relay Output
  
  94
- Glossary of Specification Terms
  
  95
Chapter 3: CPU Specifications and Operations

98
- CPU Overview
  
  98
  - General CPU Features
    98
  - DL230 CPU Features
    98
  - DL240 CPU Features
    98
  - DL250-1 CPU Features
    99
  - DL260 CPU Features
    99
- CPU General Specifications
  
  100
- CPU Base Electrical Specifications
  
  101
- CPU Hardware Setup
  
  102
  - Communication Port Pinout Diagrams
    102
  - Port 1 Specifications
    103
  - Port 2 Specifications
    104
- Selecting the Program Storage Media
  
  105
  - Built-In EEPROM
    105
  - EEPROM Sizes
    105
  - EEPROM Operations
    105
  - Installing the CPU
    106
  - Connecting the Programming Devices
    106
  - CPU Setup Information
    107
  - Status Indicators
    108
  - Mode Switch Functions
    108
  - Changing Modes in the DL205 PLC
    109
  - Mode of Operation at Power-Up
    109
- Using Battery Backup
  
  110
  - DL230 and DL240
    110
  - DL250-1 and DL260
    110
  - Battery Backup
    110
  - Auxiliary Functions
    111
  - Clearing an Existing Program
    112
  - Initializing System Memory
    112
  - Setting the Clock and Calendar
    112
  - Setting the CPU Network Address
    113
  - Setting Retentive Memory Ranges
    113
  - Using a Password
    114
  - Setting the Analog Potentiometer Ranges
    115
CPU Operation

117
- CPU Operating System
  117
- Program Mode Operation
  118
- Run Mode Operation
  118
- Read Inputs
  119
- Read Inputs from Specialty and Remote I/O
  119
- Service Peripherals and Force I/O
  119
- CPU Bus Communication
  120
- Update Clock, Special Relays and Special Registers
  120
- Solve Application Program
  121
- Solve PID Loop Equations
  121
- Write Outputs
  121
- Write Outputs to Specialty and Remote I/O
  122
- Diagnostics
  122
I/O Response Time

123
- Is Timing Important for Your Application
  123
- Normal Minimum I/O Response
  123
- Normal Maximum I/O Response
  123
- Improving Response Time
  124
CPU Scan Time Considerations

125
- Initialization Process
  126
- Reading Inputs
  126
- Reading Inputs from Specialty I/O
  127
- Service Peripherals
  127
- CPU Bus Communication
  128
- Update Clock/Calendar, Special Relays, Special Registers
  128
- Writing Outputs
  128
- Writing Outputs to Specialty I/O
  129
- Diagnostics
  129
- Application Program Execution
  130
PLC Numbering Systems

131
- PLC Resources
  131
- V-Memory
  132
- Binary-Coded Decimal Numbers
  132
- Hexadecimal Numbers
  132
Memory Map

133
- Octal Numbering System
  133
- Discrete and Word Locations
  133
- V-Memory Locations for Discrete Memory Areas
  133
- Input Points (X Data Type)
  134
- Output Points (y Data Type)
  134
- Control Relays (C Data Type)
  134
- Timers and Timer Status Bits (T Data Type)
  134
- Timer Current Values (V Data Type)
  135
- Counters and Counter Status Bits (CT Data Type)
  135
- Counter Current Values (V Data Type)
  135
- Word Memory (V Data Type)
  135
- Stages (S Data Type)
  136
- Special Relays (SP Data Type)
  136
- Remote I/O Points (GX Data Type)
  136
DL230 System V-Memory

137
DL240 System V-Memory

139
DL250-1 System V-Memory (DL250 Also)

142
DL260 System V-Memory

145
DL205 Aliases

148
DL230 Memory Map

149
DL240 Memory Map

150
DL250-1 Memory Map (DL250 Also)

151
DL260 Memory Map

152
Input/Y Output Bit Map

153
Control Relay Bit Map

155
Stage Control/Status Bit Map

159
Timer and Counter Status Bit Maps

161
Remote I/O Bit Map

162
Chapter 4: System Design and Configuration

168
DL205 System Design Strategies

168
- I/O System Configurations
  168
- Networking Configurations
  168
Module Placement

169
- Slot Numbering
  169
- Module Placement Restrictions
  169
- Automatic I/O Configuration
  170
- Manual I/O Configuration
  170
- Removing a Manual Configuration
  171
- Power-On I/O Configuration Check
  171
- I/O Points Required for each Module
  172
Calculating the Power Budget

173
- Managing Your Power Resource
  173
- CPU Power Specifications
  173
- Module Power Requirements
  173
- Power Budget Calculation Example
  175
- Power Budget Calculation Worksheet
  176
Local Expansion I/O

177
Expanding DL205 I/O

183
- I/O Expansion Overview
  183
- Ethernet Remote Master, H2-ERM(100)(-F)
  183
- Ethernet Remote Master Hardware Configuration
  184
- Installing the ERM Module
  185
- 10Basefl Network Cabling
  191
- Maximum Cable Length
  191
- Add a Serial Remote I/O Master/Slave Module
  192
- Configuring the Cpu's Remote I/O Channel
  193
- Configuring the Remote I/O Table
  195
- Remote I/O Setup Program
  196
- Remote I/O Test Program
  197
Network Connections to Modbus and Directnet

198
- Configuring Port 2 for Directnet
  198
- Configuring Port 2 for Modbus RTU
  198
- Modbus Port Configuration
  199
- Directnet Port Configuration
  
  200
Network Slave Operation

201
Network Modbus RTU Master Operation (DL260 Only)

211
- Modbus Function Codes Supported
  211
- Modbus Port Configuration
  212
- Network (Modbus Only)
  213
- RS-232 Network
  213
- Modbus Read from Network (MRX)
  214
- MRX Slave Memory Address
  215
- MRX Master Memory Addresses
  215
- MRX Number of Elements
  215
- MRX Exception Response Buffer
  215
- Modbus Write to Network (MWX)
  216
- MWX Slave Memory Address
  217
- MWX Master Memory Addresses
  217
- MWX Number of Elements
  217
- MWX Exception Response Buffer
  217
- MRX/MWX Example in Directsoft
  218
- Multiple Read and Write Interlocks
  218
Non-Sequence Protocol (ASCII In/Out and PRINT)

220
- Configure the DL260 Port 2 for Non-Sequence
  220
- RS-485 Network
  221
- Configure the DL250-1 Port 2 for Non-Sequence
  222
- RS-422 Network
  223
Chapter 5 : RLL and Intelligent Box (IBOX) Instructions

226
Introduction

226
Using Boolean Instructions

229
- END Statement
  229
- Simple Rungs
  229
- Normally Closed Contact
  230
- Joining Series Branches in Parallel
  231
- Boolean Instructions
  234
- Comparative Boolean
  251
Immediate Instructions

257
Timer, Counter and Shift Register Instructions

265
Logical Instructions (Accumulator)

295
Math Instructions

312
Transcendental Functions (DL260 Only)

345
Bit Operation Instructions

347
Number Conversion Instructions (Accumulator)

354
Clock/Calendar Instructions

399
CPU Control Instructions

401
Program Control Instructions

403
Interrupt Instructions

411
Intelligent I/O Instructions

415
Network Instructions

417
Message Instructions

421
Modbus RTU Instructions (DL260)

429
- Modbus Read from Network (MRX)
  429
- Modbus Write to Network (MWX)
  432
ASCII Instructions (DL260)

435
- Intelligent Box (Ibox) Instructions (DL250-1/DL260 Only)
  454

AutomationDirect DL205 Manual (359 pages)

Analog I/O

Brand: AutomationDirect | Category: I/O Systems | Size: 23 MB

Table of Contents
7
Chapter 1: Getting Started

25
Introduction

25
- The Purpose of this Manual
  25
- Supplemental Manuals
  25
- Technical Support
  25
Conventions Used

26
- Key Topics for each Chapter
  26
Physical Characteristics

26
Analog Input Module Terminology

27
Analog Output Module Terminology

28
Selecting the Appropriate Module

29
- Wide Variety of Modules
  29
- Diagnostic Features
  29
- Analog Input
  30
- Special Input
  30
- Analog Output
  31
- Combination Analog
  31
Analog Made Easy - Four Steps

32
Chapter 2 : F2-04AD-1, 4-Channel Analog Current Input

34
Module Specifications

34
Chapter 3: F2-04AD-2, 4-Channel Analog Voltage Input

54
- Module Specifications
  
  54
- Setting the Module Jumpers
  
  57
  - Selecting the Number of Channels
    57
  - Selecting the Input Signal Range
    58
Connecting the Field Wiring

59
- Wiring Guidelines
  59
- User Power Supply Requirements
  59
- Custom Input Ranges
  60
- Wiring Diagram
  61
Module Operation

62
Understanding the Input Assignments

64
- Analog Data Bits
  64
- Active Channel Indicator Inputs
  65
- Module Diagnostic and Sign Inputs
  65
- Module Resolution
  66
Writing the Control Program

67
Chapter 4 : F2-08AD-1, 8-Ch. Analog Current Input

78
Module Specifications

78
Chapter 5: F2-08AD-2, 8-Ch. Analog Voltage Input

96
- Module Specifications
  
  96
- Setting the Module Jumpers
  
  99
  - Selecting the Number of Channels
    99
  - Selecting the Input Voltage
    100
- Connecting the Field Wiring
  
  101
  - Wiring Guidelines
    101
  - User Power Supply Requirements
    101
  - Wiring Diagram
    102
- Module Operation
  
  103
- Writing the Control Program
  
  108
Chapter 6: F2-04RTD 4-Channel RTD Input

118
Chapter 7: F2-04THM, 4-Channel Thermocouple Input

138
- Module Specifications
  
  138
Setting the Module Jumpers

141
- Jumper Locations
  141
- Calibrate Enable
  141
- Selecting the Number of Channels
  142
- Setting Input Type
  142
- Selecting the Conversion Units
  143
- Thermocouple Conversion Units
  143
- Voltage Conversion Units
  143
Connecting the Field Wiring

144
- Wiring Guidelines
  144
- User Power Supply Requirements
  144
- Thermocouples
  145
- Ambient Variations in Temperature
  145
- Wiring Diagrams
  146
Module Operation

147
Writing the Control Program

149
Chapter 8: F2-02DA-1, F2-02DA-1L, 2-Channel Analog Current Output

162
- Module Specifications
  
  162
- Connecting and Disconnecting the Field Wiring
  
  165
  - Wiring Guidelines
    165
  - User Power Supply Requirements
    165
  - Wiring Diagram
    166
  - Load Range
    166
- Module Operation
  
  167
- Writing the Control Program
  
  171
Chapter 9: F2-02DA-2, F2-02DA-2L, 2-Channel Analog Voltage Output

178
- Module Specifications
  
  178
- Setting the Module Jumpers
  
  181
  - Voltage Range and Output Combinations
    182
- Connecting and Disconnecting the Field Wiring
  
  184
  - Wiring Guidelines
    184
  - User Power Supply Requirements
    184
  - Wiring Diagram
    185
- Module Operation
  
  186
- Writing the Control Program
  
  191
Chapter 10 : F2-08DA-1, 8-Channel Analog Current Output

202
Module Specifications

202
Connecting and Disconnecting the Field Wiring

205
- Wiring Guidelines
  205
- User Power Supply Requirements
  205
- Wiring Diagram
  206
- Load Range
  206
Module Operation

207
Writing the Control Program

211
Chapter 11: F2-08DA-2, 8-Channel Analog Voltage Output

218
Module Specifications

218
Setting the Module Jumpers

221
- Voltage Range and Output Combinations
  221
Connecting the Field Wiring

222
- Wiring Guidelines
  222
- User Power Supply Requirements
  222
- Wiring Diagram
  223
Module Operation

224
Writing the Control Program

228
Chapter 12 : F2-02DAS-1, Isolated 2-Channel Analog Current Output

236
Module Specifications

236
Connecting the Field Wiring

239
- Wiring Guidelines
  239
- Loop Power Supply Requirements
  239
- Wiring Diagram
  240
Module Operation

241
Writing the Control Program

245
Chapter 13 : F2-02DAS-2, 0-5V, 0-10V, 2-Channel Isolated Analog out

254
Module Specifications

254
Setting the Module Jumpers

257
Connecting the Field Wiring

258
- Wiring Guidelines
  258
- Transmitter Power Supply Requirements
  258
- Wiring Diagram
  258
Module Operation

259
- Channel Update Sequence for a DL230 CPU (Multiplexing)
  259
- Understanding the Output Assignments
  260
- Channel Select Outputs
  261
- Analog Data Bits
  261
- Module Resolution
  262
Writing the Control Program

263
Chapter 14: F2-4AD2DA, 4-Ch. in / 2-Ch. out Analog Combination

272
Module Specifications

272
Connecting the Field Wiring

275
- Wiring Guidelines
  275
- Loop Power Supply Requirements
  275
- Current Loop Transmitter Impedance
  276
- Wiring Diagram
  277
Module Operation

278
Writing the Control Program

283
Chapter 15 : F2-8AD4DA-1, 8-Ch. in / 4-Ch. out Current Analog Comb

294
Module Specifications

294
- Input Specifications
  295
- Output Specifications
  296
- General Module Specifications
  297
- Module Placement and Configuration Requirements
  297
Connecting the Field Wiring

298
- Wiring Guidelines
  298
- User Power Supply Requirements
  298
- Current Loop Transmitter Impedance
  299
- Wiring Diagram
  300
Module Operation

301
Chapter 16 : F2-8AD4DA-2, 8-Ch. in / 4-Ch. out Current Voltage Comb

322
Module Specifications

322
Connecting the Field Wiring

326
- Wiring Guidelines
  326
- User Power Supply Requirements
  326
- Wiring Diagram
  327
Module Operation

328
Special V-Memory Locations

332
Writing the Control Program

336

AutomationDirect DL205 Instruction (3 pages)

LED Connector Module ZL-CM08L120 Cables and PLC I/O Modules

Brand: AutomationDirect | Category: Cables and connectors | Size: 0 MB

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AutomationDirect DL205 Logic Controllers Manuals

AutomationDirect DL205 User Manual (598 pages)

Table of Contents

Chapter 1: Getting Started

Introduction

Conventions Used

DL205 System Components

Programming Methods

Directsoft Programming for Windows

Directlogic™ Part Numbering System

Quick Start for PLC Validation and Programming

Steps to Designing a Successful System

Chapter 2: Installation, Wiring and Specifications

Safety Guidelines

Mounting Guidelines

Installing DL205 Bases

Installing Components in the Base

Base Wiring Guidelines

I/O Wiring Strategies

I/O Modules Position, Wiring, and Specification

D2-08ND3, DC Input

D2-16ND3-2, DC Input

D2-32ND3, DC Input

D2-32ND3-2, DC Input

D2-08NA-1, AC Input

D2-08NA-2, AC Input

D2-16NA, AC Input

F2-08SIM, Input Simulator

D2-04TD1, DC Output

D2-08TD1, DC Output

D2-08TD2, DC Output

D2-16TD1-2, DC Output

D2-16TD2-2, DC Output

F2-16TD1(2)P, DC Output with Fault Protection

F2-16TD1P, DC Output with Fault Protection

F2-16TD2P, DC Output with Fault Protection

D2-32TD1, DC Output

D2-32TD2, DC Output

F2-08TA, AC Output

D2-08TA, AC Output

D2-12TA, AC Output

D2-04TRS, Relay Output

D2-08TR, Relay Output

F2-08TR, Relay Output

F2-08TRS, Relay Output

D2-12TR, Relay Output

D2-08CDR 4 Pt., DC Input / 4Pt., Relay Output

Glossary of Specification Terms

Chapter 3: CPU Specifications and Operations

CPU Overview

CPU General Specifications

CPU Base Electrical Specifications

CPU Hardware Setup

Selecting the Program Storage Media

Using Battery Backup

CPU Operation

I/O Response Time

CPU Scan Time Considerations

PLC Numbering Systems

Memory Map

DL230 System V-Memory

DL240 System V-Memory

DL250-1 System V-Memory (DL250 Also)

DL260 System V-Memory

DL205 Aliases

DL230 Memory Map

DL240 Memory Map

DL250-1 Memory Map (DL250 Also)

DL260 Memory Map

Input/Y Output Bit Map

Control Relay Bit Map

Stage Control/Status Bit Map

Timer and Counter Status Bit Maps

Remote I/O Bit Map

Chapter 4: System Design and Configuration

DL205 System Design Strategies

Module Placement

Calculating the Power Budget

Local Expansion I/O

Expanding DL205 I/O