Automationdirect.com Productivity 200 Manuals

Automationdirect.com Productivity 200 Manuals

Manuals and User Guides for Automationdirect.com Productivity 200. We have 1 Automationdirect.com Productivity 200 manual available for free PDF download: User Manual

Automationdirect.com Productivity 200 User Manual

Automationdirect.com Productivity 200 User Manual (440 pages)

Brand: Automationdirect.com | Category: I/O Systems | Size: 73 MB

Table of Contents

Table of Contents
6
Chapter 1: Getting Started

19
Chapter 2 - Specifications

49
- Overview
  49
- Base Hardware
  49
- Base Configuration
  50
- P2-01AC and P2-01DCAC Power Supply
  52
- P2-01AC Power Supply
  53
- P2-01DCAC Power Supply
  54
- Power Connections
  55
- P2-550 Specifications
  57
- OLED Message Display
  59
- Front Panel OLED Monitoring and Configuration
  60
- Battery (Optional)
  61
- Port Specifications
  62
- MICRO USB Programming Port
  62
- Ethernet Port (on Bottom of CPU)
  63
- Remote I/O Port (on Bottom of CPU)
  63
- Micro Sd Slot
  64
- RS-232 Port
  65
- Remote Slave Module
  67
- P2-RS Remote Slave Module Example
  68
- P2-RS Remote Slave Module Specifications
  69
- P2-RS Remote Slave Module Front Panel
  70
- Status Indicators
  70
- OLED Message Display
  71
- Setting Remote Slave Address
  72
- Setting the Remote Slave Address (Continued)
  73
- I/O Modules Overview
  74
- Discrete Input Modules
  74
- Discrete Output Modules
  74
- Discrete I/O Modules
  75
- P2-08SIM Input Simulator Module
  76
- Input Specifications
  76
- P2-08ND3-1 Sinking/Sourcing DC Input
  77
- Wiring Diagrams
  79
- P2-16ND3-1 Sinking/Sourcing DC Input
  80
- Wiring Diagrams
  82
- P2-32ND3-1 24VDC Sinking/Sourcing Input
  83
- Wiring Diagrams
  85
- P2-08NE3 AC/DC Sinking/Sourcing Input
  86
- Wiring Diagrams
  88
- P2-16NE3 AC/DC Sinking/Sourcing Input
  89
- Wiring Diagrams
  91
- P2-32NE3 AC/DC Sinking/Sourcing Input
  92
- Wiring Diagrams
  94
- P2-08NAS Isolated AC Input
  95
- Wiring Diagrams
  97
- P2-16NA AC Input
  98
- Wiring Diagrams
  100
- P2-08TD1S Isolated Sinking DC Output
  101
- Wiring Diagrams
  103
- P2-08TD2S Isolated Sourcing DC Output
  104
- Wiring Diagrams
  106
- P2-15TD1 Sinking DC Output
  107
- Wiring Diagrams
  109
- P2-15TD2 Sourcing DC Output
  110
- Wiring Diagrams
  112
- P2-08TD1P Sinking Protected DC Output
  113
- Wiring Diagrams
  115
- P2-08TD2P Sourcing Protected DC Output
  116
- Wiring Diagrams
  118
- P2-16TD1P Sinking Protected DC Output
  119
- Wiring Diagrams
  121
- P2-16TD2P Sourcing Protected DC Output
  122
- Wiring Diagrams
  124
- P2-32TD1P Sinking Protected DC Output
  125
- Wiring Diagrams
  127
- P2-32TD2P Sourcing Protected DC Output
  128
- Wiring Diagrams
  130
- P2-08TAS Isolated AC Output
  131
- Wiring Diagrams
  133
- P2-16TA AC Output
  134
- Wiring Diagrams
  136
- P2-08TRS Isolated Relay Output
  137
- Wiring Diagrams
  139
- P2-16TR Relay Output
  140
- Wiring Diagrams
  142
Chapter 3: Analog I/O Specifications

145
- Analog I/O Modules Overview
  145
- Analog I/O Modules
  146
- Analog Input Modules
  146
- Analog Output Modules
  146
- Analog Input/Output Modules
  147
- P2-04AD Analog Input
  148
- Wiring Diagrams
  150
- Module Configuration
  152
- OLED Panel Display
  153
- P2-08AD-1 Analog Input
  154
- Wiring Diagrams
  156
- Module Configuration
  157
- OLED Panel Display
  158
- P2-08AD-2 Voltage Analog Input
  159
- Wiring Diagrams
  161
- Module Configuration
  162
- OLED Panel Display
  163
- P2-08ADL-1 Current Analog Input
  164
- Wiring Diagrams
  166
- Module Configuration
  167
- P2-08ADL-2 Voltage Analog Input
  168
- Wiring Diagrams
  170
- Module Configuration
  171
- P2-16AD-1 Current Analog Input
  172
- Wiring Diagrams
  174
- Module Configuration
  175
- OLED Panel Display
  176
- P2-16AD-2 Voltage Analog Input
  177
- Wiring Diagrams
  179
- Module Configuration
  180
- OLED Panel Display
  181
- P2-16ADL-1 Current Analog Input
  182
- Wiring Diagrams
  184
- Module Configuration
  185
- P2-16ADL-2 Voltage Analog Input
  186
- Wiring Diagrams
  188
- Module Configuration
  189
- P2-06RTD Analog Input
  190
- Wiring Diagrams
  193
- Wiring Diagrams
  194
- Module Configuration
  195
- OLED Panel Display
  196
- P2-08THM Analog Input
  197
- Wiring Diagrams
  200
- Wiring Diagrams
  201
- Module Configuration
  202
- OLED Panel Display
  203
- P2-08NTC Thermistor
  204
- Wiring Diagrams
  206
- OLED Panel Display
  207
- P2-04DA Analog Output
  208
- Wiring Diagrams
  210
- Configuration Settings
  212
- OLED Panel Display
  213
- P2-04DAL-1 Analog Output
  214
- Wiring Diagrams
  216
- Configuration Settings
  217
- P2-04DAL-2 Analog Output
  218
- Wiring Diagrams
  220
- Configuration Settings
  221
- P2-08DA-1 Current Analog Output
  222
- Wiring Diagrams
  224
- Module Configuration
  225
- P2-08DA-2 Voltage Analog Output
  227
- Wiring Diagrams
  229
- Module Configuration
  230
- P2-08DAL-1 Current Analog Output
  232
- Wiring Diagrams
  234
- Module Configuration
  235
- P2-08DAL-2 Voltage Analog Output
  236
- Wiring Diagrams
  238
- Module Configuration
  239
- P2-16DA-1 Current Analog Output
  240
- Wiring Diagrams
  242
- Module Configuration
  243
- OLED Panel Display
  244
- P2-16DA-2 Voltage Analog Output
  245
- Wiring Diagrams
  247
- Module Configuration
  248
- LCD Panel Display
  249
- P2-16DAL-1 Current Analog Output
  250
- Wiring Diagrams
  252
- Module Configuration
  253
- P2-16DAL-2 Voltage Analog Output
  254
- Wiring Diagrams
  256
- Module Configuration
  257
- P2-8AD4DA-1 Current Analog Input/Output
  258
- Wiring Diagrams
  261
- Module Configuration
  262
- OLED Panel Display
  263
- P2-8AD4DA-2 Voltage Analog Input/Output
  264
- Wiring Diagrams
  267
- Module Configuration
  268
- P2-HSI High-Speed Input Module Overview
  271
- HSI LED Indicators
  272
- HSI Input Specifications
  273
- HSI Status Output Specifications
  275
- Frequency Response
  275
- HSI Wiring Examples
  277
- P2-HSO High-Speed Output Module Overview
  280
- HSI LED Indicators
  281
- HSI Output Specifications
  282
- HSO Wiring Examples
  284
- High-Speed Module Tester Utility
  289
- P2-SCM Module Overview
  290
- SCM LED Indicators
  291
- P2-SCM Module Communications
  292
- RS-232 Serial Ports
  292
- Serial Port 1
  293
- Serial Port 2 and 3
  293
- Port 4
  293
- Serial Port 2 and 3
  294
- Port 4
  295
Chapter 5: Installation and Wiring

298
- Safety Guidelines
  298
- Plan for Safety
  298
- Three Levels of Protection
  299
- Orderly System Shutdown
  299
- System Power Disconnect
  299
- Emergency Stop Circuits
  300
- Introduction
  301
- Productivity 2000 Mechanical Design
  301
- Typical Productivity2000 System
  301
- Dimensions and Installation
  302
- Base Dimensions, Inches [MM]
  302
- Mounting Guidelines
  303
- Enclosures
  303
- Mounting Position
  303
- Mounting Clearances
  303
- Grounding
  303
- Temperature Considerations
  303
- Power Considerations
  303
- Panel Layout
  304
- Other Specifications
  305
- Agency Approvals
  305
- Using Mounting Rails
  306
- Installing the Power Supply
  307
- Installing the CPU
  308
- Installing the I/O Modules
  309
- Wiring Guidelines
  310
- Wiring to the Power Supply
  310
- Grounding
  310
- Fuse Protection
  311
- I/O Module Wiring Options
  312
- Ziplink Wiring System
  312
- Terminal Block with Pigtail Cable
  312
- Removable Terminal Blocks (Optional)
  316
- Terminal Block Removal
  316
- Planning the I/O Wiring Routes
  317
- System Wiring Strategies
  318
- CPU Isolation Boundaries
  318
- Sinking/Sourcing Concepts
  319
- I/O "Common Terminal" Concepts
  320
- DC Input Wiring Methods
  321
- DC Output Wiring Methods
  321
- Relay Outputs - Wiring Methods
  323
- Relay Outputs - Transient Suppression for Inductive Loads in a Control System
  324
Chapter 6 - Communications

330
- Communication Ports
  330
- Communications: Connectivity
  337
- P2-550 Port Connections
  337
- ASCII and Custom Protocol Functionality
  342
- ASCII Instructions
  342
- Custom Protocol Instructions
  343
- Communications: Ethernet
  345
- TCP and UDP Port Numbers
  345
- IP Addressing and Subnetting
  345
- PC Setup
  346
- CPU Setup
  347
- TCP Connection Behavior with Modbus TCP and Network Instructions
  348
- Communications Modbus Functionality
  349
- Master/Client Function Code and Data Type Support
  349
- Slave/Server Function Code and Data Type Support
  351
- Assigning Modbus Addresses to Tags
  352
- Modbus Options
  355
- Modbus Instructions
  358
- Network Instructions
  360
- Automatic Poll Versus Manual Polling and Interlocking
  361
- Message Queue
  363
- Ethernet/Ip for the Productivity Series
  364
- Terminology Definitions
  364
- Network Layer Chart
  365
- Ethernet/Ip Data
  365
- Class 1 and Class 3 Connections
  366
- Setup Example: Productivity2000 as Ethernet/Ip Adapter
  366
- Setup Example: Productivity
  369
- 2000 As Ethernet/Ip Scanner
  369
- Troubleshooting Tips
  372
- Ethernet/Ip I/O Message Troubleshooting
  374
- Ethernet/Ip Explicit Message Troubleshooting
  374
- Pronet
  375
- Custom Protocol over Ethernet Functionality
  376
- Hardware Configuration
  377
- Custom Protocol Ethernet Instruction
  378
- Communications: Remote I/O and GS-Drives
  379
- Things to Consider for the Design of Remote I/O and GS-Drives
  379
- Configuration of Remote Slaves
  380
- Communications: Port Configuration
  387
- Ethernet Configuration
  387
- External Ethernet Port Settings
  388
- Local Ethernet Port Settings
  389
- Remote Access Configuration
  390
- Serial Configuration
  391
- RS-232 and RS-485 Port Settings
  391
- Communications: Error Codes
  395
- Productivity2000 Communication Error Codes
  395
- 2000 Ethernet/Ip Error Codes
  396
- 2000 Ethernet/Ip Error Codes
  397
Chapter 7: Maintenance and Troubleshooting

404
- Hardware Maintenance
  404
- Standard Maintenance
  404
- Air Quality Maintenance
  404
- CPU Battery Replacement
  404
- Diagnostics
  405
- Critical Errors
  405
- Non-Critical Errors
  405
- Finding Diagnostic Information
  405
- CPU Indicators
  406
- PWR Indicator
  407
- Incorrect Base Power
  407
- Faulty CPU
  407
- Device or Module Causes the Power Supply to Shutdown
  408
- Run Indicator
  409
- CPU Indicator
  409
- Communications Problems
  409
- I/O Module Troubleshooting
  410
- Things to Check
  410
- Some Quick Steps
  410
- Testing Output Points
  411
- Noise Troubleshooting
  412
- Electrical Noise Problems
  412
- Reducing Electrical Noise
  412
- Run Time Vs Stop Mode Transfer Instruction
  413
- Run Time Transfers
  414
- Stop Mode Transfers
  414
- Forcing I/O Points
  416
- Advantages of Forces
  416
- Enabling Forces
  416
- Forcing Tags in Your System
  417
- Identifying Forced Values
  419
- Force Value Timing Chart
  420
Appendix A: European Union Directives (CE)

422
- European Union (EU) Directives
  422
- Member Countries
  422
- Applicable Directives
  422
- Compliance
  422
- General Safety
  423
- Special Installation Manual
  424
- Basic EMC Installation Guidelines
  424
- Enclosures
  424
- Mains Filters
  425
- Suppression and Fusing
  425
- Internal Enclosure Grounding
  425
- Equipotential Grounding
  425
- Communications and Shielded Cables
  426
- Analog and RS232 Cables
  427
- Multidrop Cables
  427
- Shielded Cables Within Enclosures
  427
- Analog Modules and RF Interference
  427
- Network Isolation
  428
- Items Specific to the Productivity
  429
Appendix B: Productivity2000 Error Codes

432
- Communications Error Codes
  432
- Module Error Codes
  433
- CPU Error Codes
  435
- Project Error Codes
  436
- Project Error Messages
  438

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